1995 E300 D Plastic injection pump lines, OM606.910
ALERT:
Running change, new parts required.....
Mercedes found that the injection pump end of the old style hose leaked air.
If line #107 in the attached picture has plastic O-ring fittings at both ends on your engine, it MUST be changed with the following parts.
There are existing threads in the current injection pump hole for the NEW Banjo bolt.
# 107
Item Number: 6010705332
Main Category: MERCEDES BENZ
Sub Category: Diesel Injection
Description: Line From Fuel Filter To Injection Pump
Weight: 0.300
#113
Item Number: 6019900863
Main Category: MB
Sub Category: Diesel Injection
Description: Hollow screw = banjo bolt, (one per injection pump)
Weight: 0.200
#116
Item Number: 007603012113
Main Category: MERCEDES BENZ
Sub Category: Diesel Injection
Description: Seal ring, to banjo bolt, (two per injection pump)
Weight: 0.010
The following parts remain the same on this engine.
#32
Item Number: 6050701432
Main Category: MB
Sub Category: Diesel Injection
Description: line from (fuel heater) thermostat to prefilter
Weight: 0.300
#65
Item Number: 6060700232
Main Category: MERCEDES BENZ
Sub Category: Diesel Injection
Description: Line From Feed/Lift Pump to Fuel Filter
Weight: 0.200
#86
Item Number: 6060700032
Main Category: MERCEDES BENZ
Sub Category: Diesel Injection
Description: Line From Pre Filter to Feed/Lift Pump
Weight: 0.190
#119
Item Number: 6060700532
Main Category: MERCEDES BENZ
Sub Category: Diesel Injection
Description: Line (return) From Injection Pump To Fuel Filter
Weight: 0.220
**************************************************
For easy access, you may need to remove the intake manifold, and require the following additional gaskets seals.
INTAKE MANIFOLD GASKET - up to engine # 912 006209
MB# 6061410080
INTAKE MANIFOLD GASKET - AS of engine # 912 006210
MB# 6061410180
SEAL RING x2
MB# 6069970645
SEAL RING x2
MB# 6049970045
Please note that your STEEL injector lines MUST have the plastic retainer clips/rubber shims, and Barrett type clips, or they will experience excess vibration/flexing until they break.
SHIM x7
6010780386 superseded to MB# 6010780486
LINE FASTENER x7
6030780141
BRACKET x7
6010782641
I suggest replacing the following parts at the same time.
#26
Filter element
MB# 601 092 01 05
http://www.pelicanparts.com/cgi-bin/ksearch/PEL_Search.cgi?SUPERCAT_FLAG=Y&make=MBZ&please_wait=N&forumid=&threadid=&description_side=6060700532 &GoSearchSideFlag=&command=DWsearch&command=DWsearch&REFINE=Y&FORUM_REFER=&SUPERCAT_FLAG=Y&make=MBZ& description=601+092+01+05&x=39&y=10
#29
Seal Ring, pre-filter
MB# 601 997 01 48
http://www.pelicanparts.com/cgi-bin/ksearch/PEL_Search.cgi?SUPERCAT_FLAG=Y&make=MBZ&please_wait=N&forumid=&threadid=&description_side=601+092+01 +05&GoSearchSideFlag=&command=DWsearch&command=DWsearch&REFINE=Y&FORUM_REFER=&SUPERCAT_FLAG=Y&make=M BZ&description=601+997+01+48&x=42&y=7
Delivery Valve O-Ring
MB# 0179974148
http://www.pelicanparts.com/cgi-bin/ksearch/PEL_Search.cgi?SUPERCAT_FLAG=Y&make=MBZ&please_wait=N&forumid=&threadid=&description_side=601+997+01 +48&GoSearchSideFlag=&command=DWsearch&command=DWsearch&REFINE=Y&FORUM_REFER=&SUPERCAT_FLAG=Y&make=M BZ&description=0179974148&x=37&y=10
COPPER SEAL WASHER, SEAL INJECTION PUMP DELIVERY VALVE, 9 X 13 MM
MB# 0049974540
http://www.pelicanparts.com/cgi-bin/ksearch/PEL_Search.cgi?SUPERCAT_FLAG=Y&make=MBZ&please_wait=N&forumid=&threadid=&description_side=0179974148 &GoSearchSideFlag=&command=DWsearch&command=DWsearch&REFINE=Y&FORUM_REFER=&SUPERCAT_FLAG=Y&make=MBZ& description=0049974540&x=29&y=11
OM60_series IP delivery valve reseal
OM60_series IP delivery valve reseal
.
__________________
ASE Master Mechanic
asemastermechanic@juno.com
Prototype R&D/testing:
Thermal & Aerodynamic System Engineering (TASE) Senior vehicle instrumentation technician.
Noise Vibration and Harshness (NVH).
Dynamometer.
Heat exchanger durability.
HV-A/C Climate Control.
Vehicle build.
Fleet Durability
Technical Quality Auditor.
Automotive Technical Writer
1985 300SD
1983 300D
1984 190D
2003 Volvo V70
2002 Honda Civic
https://www.boldegoist.com/
Last edited by whunter; 01-06-2016 at 02:18 AM.
Reason: Added more data
|