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Old 06-21-2011, 09:44 AM
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Stretch Stretch is offline
...like a shield of steel
 
Join Date: Sep 2009
Location: Somewhere in the Netherlands
Posts: 14,461
Progress

Sorry Yak - I do respect your advice but it turns out I'm more inquisitive than I thought.

I've been messing about trying to make a socket to fit this big nut but I really really can't weld for toffee so this attempt failed. May be this idea is good for someone who can weld? Probably not though I can't see it holding 220Nm - the plan was to use a big spanner on the outer sides of the bent bit of metal...



So plan B has been to visit the CNC boys and get a new socket made.

This has almost worked out well. There was a bit of a problem with first and third angle projection and the meaning of dotted lines. Here's a picture of the bit I asked them to make. Unfortunately they ended up making something with two male ends instead of a female 8 sided socket with a male 6 sided end.

If anyone wants to use this drawing please feel free to do so at your own risk - I'm not a professional draughtsman and there was some confusion when I showed it to the (Dutch) CNC chaps here.


I'll post a picture of the modified part when the CNC chaps finish their work on it. It will end up being a bit shorter than the 60mm one I designed - it will probably be closer to 40mm and not as meaty - I hope it will be good enough for 200Nm. We'll have to wait and see.

(Happy days!)
Attached Thumbnails
W123 (300D) steering box - question about steering nut and working piston-w123-steering-nut-wrench-attempt-one.jpg   W123 (300D) steering box - question about steering nut and working piston-socket_mk2_with_dims.jpg  
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1992 W201 190E 1.8 171,000 km - Daily driver
1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone
1965 Land Rover Series 2a Station Wagon CIS recovery therapy!
1961 Volvo PV544 Bare metal rat rod-ish thing

I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior



Don't leave that there - I'll take it to bits!
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