Quote:
Originally Posted by funola
In a pinch, you can re-use a heat shield by doing this:
Find and place a ball bearing slightly larger in diameter than the hole in the heat shield, support the bottom of the heat shield with a thick flat washer and place it in a vise and "un-crush" the heat shield so that there is approx a 1 mm gap when the heat shield is placed on the injector. Clean the mating surfaces of the heat shield and injector nozzle with WD-40 and a rag untill there is no more carbon before install.
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X2
Here is a visual aid.

This is a crushed head shield.
Notice That there is no gap between the head shield and the injector holder.

This is a un-crushed head shield.
Notice the gap.
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76 240 D. Bought in 1998 for $25.
85 300D. Got it for free with a bad engine. ( Sold )
60 Unimog 404. What was left of it, was given to me. Now powerd by 617A.
88 560 SEL. Bought without engine and trans. Now powerd by 617A.
67 250 SE. Cuope. For resto or sale.
64 220SE. For resto.
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