OM616.916 Extreme Rebuild parts list
This list is based on a
1975
240D
Chassis: W115.117
VIN# WDB11511710097303
Call or e-mail Phil for current prices.
Gasket kit, short block-Engine Crankcase, includes Valve Cover
Gasket
MB# # 616 010 55 06
Cylinder Sleeve, (5 Per engine)
MB# 616 011 12 10
Head Gasket Set, NOTE: Does not include Valve Stem Seals or
Valve Cover Gasket.
MB# 616 010 52 21
Intake Valve Guide, STANDARD, 14 MM
MB# 616 053 03 29
Intake Valve Guide, REPAIR SIZE, 14.20 MM
MB# 616 053 04 29
Exhaust Valve Guide, STANDARD, 14 MM
MB# 616 053 03 30
Exhaust Valve Guide, REPAIR SIZE, 14.20 MM
MB# 616 053 04 30
Seal ring, STANDARD SIZE, for setting diesel injection prechamber deck height = the CRITICAL GAP between piston and prechamber.
MB# 615 017 00 60
Seal ring, SIZE 1 = 2.3 MM, for setting diesel injection prechamber deck height = the CRITICAL GAP between piston and prechamber.
MB# 615 017 01 60
Seal ring, SIZE 2 = 2.6 MM, for setting diesel injection prechamber deck height = the CRITICAL GAP between piston and prechamber.
MB# 615 017 02 60
Seal ring, SIZE 3 = 2.9 MM, for setting diesel injection prechamber deck height = the CRITICAL GAP between piston and prechamber.
MB# 615 017 03 60
Prechamber, diesel injection
MB# 615 010 01 52
Screw collar, injector mounting
MB# 615 017 00 03
Washer, bolt cylinder head BOLT to block, (14 Per engine)
MB# 110 016 04 76
Cylinder Head Bolt, (4 Per engine, stretch to yield, junk used ones)
MB# 000912 012107
Cylinder Head Bolt, (4 Per engine, stretch to yield, junk used ones)
MB# 000912 012029
Cylinder Head Bolt, (6 Per engine, stretch to yield, junk used ones)
MB# 000912 012040
Thrust Washer Set, (Shim) To Engine Main Bearings 2.15 mm
MB# 617 030 00 62
Thrust Washer Set, (Shim) To Engine Main Bearings 2.20 mm
MB# 617 030 01 62
Thrust Washer Set, (Shim) To Engine Main Bearings 2.25 mm
MB# 617 030 02 62
Thrust Washer Set, (Shim) To Engine Main Bearings 2.35 mm
MB# 617 030 03 62
Thrust Washer Set, (Shim) To Engine Main Bearings 2.40 mm
MB# 617 030 04 62
Main Bearing Set, Standard 70.00 mm
MB# 616 030 05 40
Main Bearing Set, repair size 69.75 mm
MB# 616 030 06 40
Main Bearing Set, Standard 69.50 mm
MB# 616 030 07 40
Main Bearing Set, Standard 69.25 mm
MB# 616 030 08 40
Main Bearing Set, Standard 69.00 mm
MB# 616 030 09 40
Screw, pulley to harmonic balancer mounting, (3 per engine, stretch to yield, junk used ones)
MB# 000912 008201
Crankshaft Seal, front
MB# 011 997 22 47
Dowel pin, harmonic balancer mounting, (2 per engine, get extra = single use and easy to damage)
MB# 000007 008244
Spacer Ring, Front Crankshaft Seal
MB# 615 031 00 51
Flywheel Bolt, automatic transmission, (12 Per engine, stretch to yield, junk used ones)
part # 110 990 04 19
Flywheel Bolt, "MANUAL" transmission, (12 Per engine, stretch to yield, junk used ones)
part # 615 032 05 71
Rod Bearing Set, Standard 52.00 mm
MB# 615 030 00 60
Rod Bearing Set, Standard 51.75 mm
MB# 615 030 01 60
Rod Bearing Set, Standard 51.50 mm
MB# 615 030 02 60
Rod Bearing Set, Standard 51.25 mm
MB# 615 030 03 60
Rod Bearing Set, Standard 51.00 mm
MB# 615 030 04 60
BOLT, piston Rod Bearing Cap, (8 Per engine, stretch to yield, junk used ones)
MB# 615 038 05 71
Connecting rod
MB# 617 030 04 20
Wrist Pin Bushing, 29.00 MM, (4 Per engine)
MB# 621 038 19 50
Wrist Pin Bushing, 29.5 MM, (4 Per engine)
MB# 621 038 20 50
Piston, standard, (4 Per engine)
MB# 616 030 38 17
Piston Ring Set, Standard 91.00 MM
MB# 001 030 27 24
Intake Valve, (4 Per engine)
MB# 616 053 03 01
Exhaust Valve, 10 mm Shaft Diameter (4 Per engine)
MB# 616 050 00 27
Valve Stem Seal Kit, (1 Per ENGINE)
MB# 615 050 00 67
Valve Spring, (8 Per engine)
MB# 615 053 01 20
Locking nut, valve adjustment, (8 Per engine)
MB# 153 990 02 51
Nut, top valve adjustment, (8 Per engine)
MB# 615 053 00 72
Bushing, valve rocker arm, (8 per engine)
MB# 615 055 01 50
Rocker Arm, valve, (8 per engine)
MB# 615 055 02 01
Tensioner, timing chain
MB# 615 050 08 11
Chain Tensioner Rail, (Clamping Lever)
MB# 615 050 09 16
Timing Chain Guide, NOTE: This Nylon Guide Replaces Two Previous Metal/Rubber Chain Rails.
MB# 615 050 14 16
Timing Chain Guide, Lower - Outer
MB# 615 052 10 16
Timing Chain Guide, Lower - Inner
MB# 615 052 11 16
"IWIS" Timing Chain, With Master Link, Double Row - 136 Links
MB# 003 997 62 94
Camshaft
MB# 616 051 06 01
Woodruff Key, 5 deg. offset. Camshaft Gear to Camshaft, To Adjust Valve Timing
MB# 621 991 00 67
Woodruff Key, 3 deg. offset. Camshaft Gear to Camshaft, To Adjust Valve Timing
MB# 621 991 02 67
Woodruff Key, 2 deg. offset. Camshaft Gear to Camshaft, To Adjust Valve Timing
MB# 621 991 04 67
Woodruff Key, standard. Camshaft Gear to Camshaft.
MB# 006888 004002
Bearing, intermediate shaft, (injection pump drive).
MB# 621 052 01 06
Bushing, timing chain idler sprocket.
MB# 127 052 00 50
Nozzle, diesel injector, (4 per engine)
MB# 001 017 29 12
Diesel injector, (4 per engine)
MB# 002 017 15 21
Prechamber Heat Shield At Diesel Nozzle Tip, (5 Per engine)
MB# 601 017 00 60
Glow Plug, For Fast Glow Plug System (4 Per Car) 12 mm Thread
MB# 0 250 201 044
Glow Plug, loop style Element 12 mm Thread
MB# 000 159 61 01
Engine Oil Pump
MB# 616 180 04 01
Oil Filter Kit
MB# 000 180 02 09
Repair Kit For Vacuum Pump, Valves
MB# 000 586 40 43
Vacuum Pump Diaphragm
MB# 000 586 41 43
Call or e-mail Phil for current prices.
.
__________________
ASE Master Mechanic
asemastermechanic@juno.com
Prototype R&D/testing:
Thermal & Aerodynamic System Engineering (TASE) Senior vehicle instrumentation technician.
Noise Vibration and Harshness (NVH).
Dynamometer.
Heat exchanger durability.
HV-A/C Climate Control.
Vehicle build.
Fleet Durability
Technical Quality Auditor.
Automotive Technical Writer
1985 300SD
1983 300D
1984 190D
2003 Volvo V70
2002 Honda Civic
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