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Old 03-09-2014, 03:19 PM
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Stretch Stretch is offline
...like a shield of steel
 
Join Date: Sep 2009
Location: Somewhere in the Netherlands
Posts: 14,461


If you assemble the inner spider so that the wide parts match with the wide parts of the outer spider =>



Then you will find that the joint is rigid – it is locked into one position.

It will be so stiff that you might think it has been friction welded into place. Trying to knock out the inner spider part does not work. The secret to dis-assembly is to push out the centre ring cage – push it through the joint and then twist the inner spider round and pop out the ball bearings.

Correct assembly is when the thin parts are aligned with the thick parts



An alternative way of considering the assembly is that where there are a pair of converging tracks in the outer spider part of the assembly, they need to mesh with a diverging pair of tracks on the inner spider. Look at the pictures above to see what I mean (in previous post).

To assemble the bearing assembly / synchro coat the (middle) bearing cage with grease and slide in the inner spider.



Attached Thumbnails
W201 annular axle re-boot – much easier than W123 homokinetic axles!-w201-axle36-direction-grooves3.jpg   W201 annular axle re-boot – much easier than W123 homokinetic axles!-w201-axle38-correct-groove-fitment.jpg   W201 annular axle re-boot – much easier than W123 homokinetic axles!-w201-axle37-incorrect-groove-match.jpg   W201 annular axle re-boot – much easier than W123 homokinetic axles!-w201-axle39-fitting-synchro-together1.jpg   W201 annular axle re-boot – much easier than W123 homokinetic axles!-w201-axle40-fitting-synchro-together2.jpg  

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1992 W201 190E 1.8 171,000 km - Daily driver
1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone
1965 Land Rover Series 2a Station Wagon CIS recovery therapy!
1961 Volvo PV544 Bare metal rat rod-ish thing

I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior



Don't leave that there - I'll take it to bits!

Last edited by Stretch; 03-09-2014 at 05:20 PM. Reason: Added pictures and made a correction
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