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Old 06-03-2016, 08:34 AM
GregMN GregMN is offline
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Join Date: Aug 2009
Location: MN
Posts: 1,253
I had the same problem on one of my '96 W210's.

At about 330k, the soot from the egr system had built up on the valve stems so bad that at least 1 would not close completely when the engine was cold. It would be hard to start from cold and would pop combustion gasses back into the intake manifold until it warmed up, then the valve would seal for the rest of the day. It sounded like a really bad rod knock.

I scrapped what I could off the valve stem.
With the intake manifold off and the engine running, I used a spray bottle of MMO on the valve stems. Over the coarse of 30 minutes I sprayed 2oz to 3oz of it down the intake ports with the engine speed from idle to 4000rpm. After that treatment the severity of the problem decreased significantly. I have driven it another 20k, but it really needs a valve job and the car is just not worth the trouble or expense.

When I first got the car, I tied the intake flapper open at the EGR valve, but I never installed a blocking plate from the exhaust manifold. If I had done that, the problem may not have happened.

The car consumes a lot of oil if it is driven hard / fast. I believe that the oil is leaving via the valve guide seals. There is no blow by out the oil filler cap.
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Greg
2012 S350 BlueTEC 4Matic
2007 ML 320 CDI
2007 Leisure Travel Serenity
2006 Sprinter 432k
2005 E320 CDI
1998 SLK230 (teal)
1998 SLK230 (silver)
1996 E300D 99k, 30k on WVO
Previous:
1983 240D, on WVO
1982 300D, on WVO
1983 300CD, on WVO
1986 300SDL 237k, 25k on WVO (Deerslayer)
1991 350SDL 249k, 56k on WVO - Retired to a car spa in Phoenix
1983 380 SEC w/603 diesel, 8k on WVO
1996 E300D 351k, 177k on WVO
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