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Old 05-12-2005, 05:43 PM
Brian Carlton Brian Carlton is offline
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Join Date: May 2002
Location: Blue Point, NY
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Quote:
Originally Posted by dieseldiehard
Another thing you may want to do is replace the fan thermo switch, the three terminal one. As busybenz raised earlier there is a lower temp one available from the later series diesels. gsxr recommends this "up-grade" (see below).
The reason I suggest replacing this switch, even if with the original type, is because they tend to fail after a few years because they carry the entire fan current (about 12A at least and more when they start). There was an idea which proposed adding a small relay to take the high current load off this switch, that is something I'd like to do when I get time.

quoting gsxr: 3) The electric fan high speed is only triggered by the 3-prong sender up at the water outlet on the cylinder head, near the upper radiator hose. The 603.960 switch is blue and rated 128/105, and costs about twice as much as the 603.961 switch (which is gray and rated 120/105). If you replace it, get the cheaper switch, which will also engage the AC safety shutoff at 120C instead of 128C, which IMO is ridiculously high.
I know that Dave likes to replace this switch.

However, if the engine never gets above 105°C. the switch never engages the fan. So, the fan can't do anyting for you.

My personal goal is to make damn sure the engine does not go over 105°C. So, if they made a switch that works at 100°C. I might consider a new one.

But, with the starting point for the fan at 105°C., why bother unless you need to run long upgrades at highway speed at 90-100°F. ambient temperatures.
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