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#1
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Rust repair suggestions wanted: tailgate window / sunroof channel
In the midst of contemplating turning Ava out to pasture, I decided to look into a couple rainwater leaks which have irritated me the last couple winters.
The first is the tailgate (82 300TD). The lip that the glass rubber rides on is rusted away for a couple inches - bottom of the glass, just left of the wiper. (Yes, the gate is up, and I'm standing behind the car to take the photo) This is northwest Oregon, where Ava lives in the rain 9 months of the year. Which means the car gathers moisture, and doesn't fully dry out until summer...(yuck!) Is there anything I can really do with this, or is it "find another tailgate" time? Also, sitting in heavier rain, water will dribble in along the side of the headliner, just left of my head when seated in the drivers seat. A quick test of the sunroof drain (pitcher of water - sunroof open), has pointed me to a pin hole hiding among the rust in this photo. Drains otherwise are open, and water runs forward and back as it should, but 'some' drips through and lands on the driver's seat. Ideas? (besides buy one from CA or AZ ) |
#2
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The sunroof leak looks like a good candidate for a good wire wheeling and a couple coats of POR15, and some epoxy sealant to fill the hole(s).
As for the hatch I'm sure you could fix it but it might be cheaper and easier to find a replacement hatch. A white one shouldn't be hard to find.
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Andrew '04 Jetta TDI Wagon '82 300TD ~ Winnie ~ Sold '77 300D ~ Sold
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#3
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X2 on the sunroof. If you are feeling brave you can remove the headlining and then get the whole sunroof tray out...
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1992 W201 190E 1.8 171,000 km - Daily driver 1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone 1965 Land Rover Series 2a Station Wagon CIS recovery therapy! 1961 Volvo PV544 Bare metal rat rod-ish thing I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior Don't leave that there - I'll take it to bits! |
#4
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Did someone say white hatch parts? Send me a PM, I have a white hatch.
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08 R320 CDI current Past 95 E420 87 300D Turbo 5spd 90 300TE 83 300SD 85 300TD 92 400E 85 190D |
#5
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that rust in the hatch looks minor.
I'd pull the glass, and rubber, and go to town with a wire wheel, and coat it with por-15 and some jb weld filler, and sand it smooth. paint and put a new seal around the glass. similar for the sunroof I'm sure.
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread "as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do! My drivers: 1987 190D 2.5Turbo 1987 190D 2.5Turbo 1987 190D 2.5-5SPEED!!! 1987 300TD 1987 300TD 1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere! |
#6
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Thanks for the insights!
I have some stainless a wonderful thickness for doing monkey-business repairs such as the tailgate... The 'lip' for the seal will need to be rebuilt - I won't really know the extent of the damage until I lift out the glass - so... Pointers toward R&R of the rear window? Does the chrome simply pull out of the rubber first? On-line supplier with rubber that fits correctly? And once the chrome and wiper are out of the way, do I simply cut the rubber, or? |
#7
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You have to cut the rubber to get the trim and window out. The trim actually clamps the rubber to the window. When I did the seals on the front and rear glass on my 240 I cut the trim out, then cut through the rubber and pulled the window out. When you put it back in you have to put the seal on the glass then install the trim. Then install it in the car.
__________________
Andrew '04 Jetta TDI Wagon '82 300TD ~ Winnie ~ Sold '77 300D ~ Sold
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#8
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__________________
1992 W201 190E 1.8 171,000 km - Daily driver 1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone 1965 Land Rover Series 2a Station Wagon CIS recovery therapy! 1961 Volvo PV544 Bare metal rat rod-ish thing I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior Don't leave that there - I'll take it to bits! |
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