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  #16  
Old 08-28-2004, 01:18 AM
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Post Hazard light switch cleaning.

Hazard light switch cleaning. by whunter

#1. Remove the hazard light switch from the console.
#2. Use finger nail polish to mark the top side in three locations for reassembly orientation, refer to picture #A.
#3. Use a clean flat cloth covered surface to contain the work area.
#4. Insert a small screw driver into the back side tab area, refer to picture #B.
#5. Gently ease the back cover off, watch out for falling parts.
#6. Use tweezers to remove the shuttle with caps and springs, refer to picture #C.
#7. Use a cheap paper on wood type of finger nail file to clean the contact surfaces, refer to picture #D.
#8. Set the button to the on position and insert the shuttle, carefully.
#9. Install the back pin plate, be sure the back is oriented correctly and the bulb will enter the case hole.
#10. Gently squeeze the back into place, check the side catches are fully seated.

If you loose a part, buy another switch.

I moved the pictures to a separate stand alone post.
http://www.peachparts.com/shopforum/diesel-discussion/102377-hazard-light-switch-cleaning.html#post700225

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Last edited by whunter; 08-28-2004 at 11:42 AM.
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  #17  
Old 08-28-2004, 09:48 AM
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Jennifer
Carefully inspect and TEST Fuses 2 and 12.

Gilly
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  #18  
Old 08-28-2004, 10:26 AM
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Talking Oops, blond moment

Hello JenTay
The first thing I do with any vehicle using euro torpedo fuses, pull all fuses and replace with NEW, not used, fuses.
Replace the spares also.
Roughly half of electrical problems disappear after this.
Have a great day.
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  #19  
Old 08-28-2004, 11:13 AM
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After 20 years, the relays on both of my diesels went bad, and while I was home on vacation I replaced the relay in my father's 500sl. I tried cleaning my hazard switches first, but in the end it was the relays.

Mike
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  #20  
Old 08-28-2004, 11:40 AM
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ok. i took apart the little switch and cleaned it. it was easy the hardest part was prying it off. still no signals.

the car does have the original fuses. pink and white ceramic things.

do you think i should change the fuses first before attempting to extract the relay.

question.... i me doing all this. is there a possibility of causing a fire? should i disconnect the battery beforehand?
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  #21  
Old 08-28-2004, 11:47 AM
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Talking Hmmm

Quote:
Originally Posted by JenTay
question.... i me doing all this. is there a possibility of causing a fire?
Only if you are smoking.
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  #22  
Old 08-28-2004, 03:45 PM
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Try at least replacing those 2 fuses I mentioned.
The circuits are protected by fuses, so I wouldn't worry too much about an electrical fire.

Gilly
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  #23  
Old 08-28-2004, 05:32 PM
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Quote:
Originally Posted by JenTay
the car does have the original fuses. pink and white ceramic things.
do you think i should change the fuses first before attempting to extract the relay.
"YES", it can't hurt and may fix the problem.
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Noise Vibration and Harshness (NVH).
Dynamometer.
Heat exchanger durability.
HV-A/C Climate Control.
Vehicle build.
Fleet Durability
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Automotive Technical Writer

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1983 300D
1984 190D
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  #24  
Old 08-28-2004, 09:32 PM
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Quote:
Originally Posted by whunter
Hello JenTay
The first thing I do with any vehicle using euro torpedo fuses, pull all fuses and replace with NEW, not used, fuses.
Replace the spares also.
Roughly half of electrical problems disappear after this.
Have a great day.

I pick up the new glass tube fuses at Napa. They are like the older american glass tube fuses, except the ends come to a rounded point like the mercedes fuses.
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  #25  
Old 08-28-2004, 09:51 PM
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Smile Yes

Quote:
Originally Posted by phantoms
I pick up the new glass tube fuses at Napa. They are like the older american glass tube fuses, except the ends come to a rounded point like the Mercedes fuses.
I have used those, they are a little better than the OEM.

As a rule of thumb, on any electrical problem, the fuses are replaced first, spade, torpedo or glass.
This has saved me thousands of hours in diagnosis time.
As a professional, the fuse cost verses my time cost = big cost benefits.
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Prototype R&D/testing:
Thermal & Aerodynamic System Engineering (TASE) Senior vehicle instrumentation technician.
Noise Vibration and Harshness (NVH).
Dynamometer.
Heat exchanger durability.
HV-A/C Climate Control.
Vehicle build.
Fleet Durability
Technical Quality Auditor.
Automotive Technical Writer

1985 300SD
1983 300D
1984 190D
2003 Volvo V70
2002 Honda Civic

https://www.boldegoist.com/
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  #26  
Old 08-29-2004, 02:32 PM
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As a general practice, when troubleshooting, you should always do a visual inspection first (fuses, burnt components, etc.), tehn check to make sure you have power to the circuit in question, then narrow down the likely troubled components in the circuit...active components first such as relays.

Mike
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  #27  
Old 09-04-2004, 02:13 AM
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Quote:
Originally Posted by whunter
Only if you are smoking.

i found the problem. it was not the hazard switch. the 'relay' you guys keep mentioning came off. i assume it is the little rectangular box in front of the shifter. i guess it got shaken off when i lost the transmission.

thanks for your help. everything works fine now plus i have a clean hazard switch. fortunately, my bad asthma keeps me from smoking and being in smoky bars.

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