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Old 10-18-2004, 12:37 AM
DesertStar's Avatar
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Join Date: Oct 2004
Location: Northern Nevada
Posts: 16
83 300d monovalve washer order

Diesel Gods,

I am in the process of replacing my monovalve with the rebuild kit.
When I took out the old...i can see the plunger is ripped.
The weird thing is when I pulled it out, the washer order was as follows:
valve-big thick washer-wave washer-cylinder (wave washer touching the magnet in the cylinder)

I have searched all 17 pages with the word "monovalve" and have not seen anything other than the excellent webpage on monovalve removal.
I have a feeling some lame brain replaced this before I acquired the car, so here is my question:

Is the monovalve washer order for a 83 300d ( valve-small washer-wave washer-thick washer-cylinder) ?

or (valve-small washer-wave washer-small washer-thick washer-cylinder) ?

I have read posts describing both 1 and 2 small washers but on different models.

If I am in need of the "small washer" there a particular metal I need to use ?

Thanks .

1981 300SD (171,000 miles)
1985 280GE (205,000 miles)
1995 Dodge Cummins Turbodiesel (278,000 miles
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Old 10-20-2004, 03:27 AM
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Join Date: Aug 2002
Location: NE Okla
Posts: 1,104
1961 190Db retired
1968 220D/8 325,000
1983 300D 164,150
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Old 03-23-2006, 04:46 PM
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Join Date: Jul 2005
Location: Dayton, VA
Posts: 155
Can't believe nobody replied to this. I'm looking for the same info.... Took apart the old monovalve and the ripply washer was disintegrated. SO....

Speculation: Is it, from bottom up, smaller washer, ripply washer, big washer, or is it the reverse?

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Old 03-23-2006, 05:14 PM
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Join Date: Jul 2005
Location: Dayton, VA
Posts: 155
Well, here it is...

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