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  #1  
Old 12-20-2005, 06:13 PM
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300D Cold Start Issues help

I am in my first winter with an 1983 300D. it is hard starting when it gets below 25F at night. i typically let the glow plugs cycle a few time before turning it over. however, sometimes after cycling i turn the key to start and the starter does not inguage. the next crank it will. this only happens when it goes below 25ish. otherwise the starter enguages just fine.
what is happening? is the solinoid affected by the temperature?
appreciate any help.

thanks
cliff hubbard
cwhuibbardatyahoodotcom

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  #2  
Old 12-20-2005, 06:31 PM
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Location: Loganville/Atlanta
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Have you checked your battery?
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  #3  
Old 12-20-2005, 06:49 PM
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And once the battery is checked and or replaced, buy and install a block heater and a heated battery wrap.
I struggled with my SD for two years before I finally installed the two items. Should have done it as soon as I bought the car.
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  #4  
Old 12-21-2005, 08:54 AM
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Mine does the same!!!

I put in a new starter (Bosch Factory Rebuild) in my previous 300D in the Summer of 2004. I since got a new (to me) 300D and put that starter into the new car (after the previous car sat idle for several months). Now this 18 month old starter does exactly what you describe. My theory is that the grease in the solenoid has gummed up and doesnt slide well at cold temps. (25F or below). In most cases when the temps are in the 20 - 25 range, there is only a one second or so hesitation. But if its real cold (5F), there may be a several second delay. So I usually turn the key hold for a couple of seconds, then turn off and try again and invariabley, the thing turns over!!! Exactly as you describe. I think that the solenoid heats up when it doesnt engage, melts the grease, then starts fine. If this condition is not fixed, I assume the solenoid will burn out. I plan on fixing this soon....I did buy a new solenoid which I will put in...(I dont want to clean solenoid, regrease with synthetic, and re-install only to find the same behavior, although I am very curious to do this!!...thats why I got the new solenoid) I will check the condition of the grease in the old solenoid and if its gummed up, I will clean it and install on a spare starter with bad solenoid (from previous car). I will post followup.

Mark

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