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Thermostat replacement
Ok, I have a new thermostat, and the lower radiator hose block heater coming from DieselGiant. Now this seems like it should be a pretty straightforward thing to do, but I do have a couple of questions.
1 How much coolant does an 82 300SD take? 2 Is there anything that I am going to need to do aside from the obvious? Drain radiator, pull hose, replace, open t-stat housing, replace, close it all up make sure drain plug is in and secure, fill. 3 Since I am not filling the radiator directly is there anything I need to do, or do I just pour properly diluted coolant into the expansion tank to the proper level? I guess that is all I have for now.
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Chris 82 300SD |
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I'm not sure what you mean by the "lower radiator hose block heater". Normally there's no need to drain the radiator just to replace the t-stat and catching any spills underneath the car is good enough. In any case when you're done with the t-stat replacement you will need to fill the block first through the upper radiator hose, then the radiator through the expansion tank and bleed the system.
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2004 VW Jetta TDI (manual) Past MB's: '96 E300D, '83 240D, '82 300D, '87 300D, '87 420SEL |
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1) According to my Haynes manual the car should take 11 L of coolant. I would use Zerex G-05 as it is much less expensive than the Mercedes coolant
2) I would drain the radiator using the drain plug on the bottom. If you are just replacing the T-stat and the coolant looks good you can just collect it in a clean container and reuse it. If it looks scummy don't forget to drain the block using the drain plug above the starter and the heater core. 3) can't help there...I don't have an expansion tank and always fill through the radiator cap.
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1979 240D- 316K miles - VGT Turbo, Intercooler, Stick Shift, Many Other Mods - Daily Driver 1982 300SD - 232K miles - Wife's Daily Driver 1986 560SL - Wife's red speed machine |
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I finally got a chance to try to replace the thermostat today. I was going to drain the radiator, but the plug won't budge.
So my new question is this... If I just open the thermostat housing how much coolant is going to come out? It looks to me like its more or less at the top of the system. Is the upper hose going to drain? I'll have a pan under the car to catch the fluid, but just wondering what to expect.
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Chris 82 300SD |
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Quote:
Even though the T-Stat housing is a bit above the head, it is lower than the expansion tank and top of the radiator. Raising the front of the car up help reduce some of the loss, but it with still drain out to it's lowest high point.
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RRGrassi 70's Southern Pacific #5608 Fairmont A-4 MOW car 13 VW JSW 2.0 TDI 193K, Tuned with DPF and EGR Delete. 91 W124 300D Turbo replaced, Pressure W/G actuator installed. 210K 90 Dodge D250 5.9 Cummins/5 speed. 400K |
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I hate to sound like a newbie here (I am) but how do I "burp" the system? This is not the kind of thing I want to screw up.
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Chris 82 300SD |
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Quote:
Idle and look for leaks, then take it for a short drive, and be mindful of the temp guage. Refill tank if needed, and check for leaks again now that the system is pressurized.
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RRGrassi 70's Southern Pacific #5608 Fairmont A-4 MOW car 13 VW JSW 2.0 TDI 193K, Tuned with DPF and EGR Delete. 91 W124 300D Turbo replaced, Pressure W/G actuator installed. 210K 90 Dodge D250 5.9 Cummins/5 speed. 400K |
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the reply about the expansion tank being the highest point got me thinking...
how about if the tank is disconnected from the fender and set lower than the head? that ought to keep the spill to a minimum. however if you need to pull the Lower heater hose to use the DG block heater you're gonna need to refill anyway. it might be a good time to do a flush and clean out. then refill with Zerex G05 and Distilled water... Just a thought. John
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread "as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do! My drivers: 1987 190D 2.5Turbo 1987 190D 2.5Turbo 1987 190D 2.5-5SPEED!!! 1987 300TD 1987 300TD 1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere! |
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do the zerex and distilled water....then you have a new baseline record...and really can forget about it for 3 years.....
i would buy some flush.. drain the existing coolant out and put in flush and drive for a week with water/diluted coolant.... then flush with tap water...then do the zerex and distilled... i don't know why people are afraid to spend 25 dollars to do their coolant every 3 years... i notice this time and again..
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1989 300ce 129k ( facelifted front,updated tail lights, lowered suspension,bilstein sports, lorinser front spoiler, MOMO steering wheel, remus exhaust,stainless steel brake lines). (Gone) 1997 s320 154k (what a ride). Sold with 179k miles. Replaced with Hyundai Equus 1994 e320 Cabriolet 108k 1972 280se 4.5 153k Owned for 12 yrs, sorry I sold it [/SIGPIC] |
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Quote:
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread "as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do! My drivers: 1987 190D 2.5Turbo 1987 190D 2.5Turbo 1987 190D 2.5-5SPEED!!! 1987 300TD 1987 300TD 1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere! |
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Fear isn't really the issue. I've decided to put off the DG block heater, but still I need to do the thermostat. The big issue is that I don't have normal days off, and it is supposed to actually start getting cold here. I would like to have heat.
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Chris 82 300SD |
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