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#1
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85 ALDA has vacuum line?
I am starting another thread on this to see if I can catch some more eyes.
My ALDA banjo (alda side not manifold side) has a nipple on it and a vac line that runs to the vac system. Is this normal?
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http://superturbodiesel.com/images/sig.04.10.jpg 1995 E420 Schwarz 1995 E300 Weiss #1987 300D Sturmmachine #1991 300D Nearly Perfect #1994 E320 Cabriolet #1995 E320 Touring #1985 300D Sedan OBK #42 |
#2
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again, post some pictures.
it sounds like somebody mis connected your vacuum lines. John
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread "as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do! My drivers: 1987 190D 2.5Turbo 1987 190D 2.5Turbo 1987 190D 2.5-5SPEED!!! 1987 300TD 1987 300TD 1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere! |
#3
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and I bring you THE ALDA NIPPLE!
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http://superturbodiesel.com/images/sig.04.10.jpg 1995 E420 Schwarz 1995 E300 Weiss #1987 300D Sturmmachine #1991 300D Nearly Perfect #1994 E320 Cabriolet #1995 E320 Touring #1985 300D Sedan OBK #42 |
#4
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In the main vac line there are two nipples, one runs to the interior and the other ran to the ALDA. Now I may have made this mistake, I went disconnect happy when I got the car just trying to get enough vac to the booster. I don't suppose this was the line that fed to the thingamajig on the turbo? I guess now I have a hand hookup spot for my in the mail boost gauge.
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http://superturbodiesel.com/images/sig.04.10.jpg 1995 E420 Schwarz 1995 E300 Weiss #1987 300D Sturmmachine #1991 300D Nearly Perfect #1994 E320 Cabriolet #1995 E320 Touring #1985 300D Sedan OBK #42 |
#5
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There should be a line from the ALDA to the manifold and one from there to the vacuum amplifier for the transmission (blue dodad on the fender that looks like an electric horn). You must clamp the hose on.
You won't be getting any extra fuel to go with the boost as it is, the system must hold pressure. Peter
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1972 220D ?? miles 1988 300E 200,012 1987 300D Turbo killed 9/25/07, 275,000 miles 1985 Volvo 740 GLE Turobodiesel 218,000 1972 280 SE 4.5 165, 000 - It runs! |
#6
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Quote:
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http://superturbodiesel.com/images/sig.04.10.jpg 1995 E420 Schwarz 1995 E300 Weiss #1987 300D Sturmmachine #1991 300D Nearly Perfect #1994 E320 Cabriolet #1995 E320 Touring #1985 300D Sedan OBK #42 |
#7
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You must have two things to get more power with a turbo -- more air (from the turbo) and more fuel. If the boost line from the intake manifold is leaking (or the switchover valve for over-boost protection leaking), you won't get more fuel, hence very little extra power. Check the boost signal line for obstructions and integrity.
If the signal line to the vacuum amplifier isn't connected, the transmission will get the wrong vac signal and shift funny -- and may slip badly on shifts, causing it to fail prematurely. Your lack of power brakes can be a loose vacuum line or a booster full of brake fluid from a leaking master cylinder, or a bad vacuum pump (the check valves fail, or the cam is worn out). Get a Mitivac hand pump, it has a convenient guage on it. You must get at least 11" of vac in two or three minutes idling in the main vac line -- if not, you have a major leak (which can be the booster, although I've not every seen a bad one on a Benz yet), or a cracked line, etc. That Mitivac is handy for chasing down and fixing other leaks as well, and works nicely to change the fluid or bleed the brakes. I believe there has been a vacuum line diagram posted for your car here on the forum in the past, do a search, it will make life easier. Peter Peter
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1972 220D ?? miles 1988 300E 200,012 1987 300D Turbo killed 9/25/07, 275,000 miles 1985 Volvo 740 GLE Turobodiesel 218,000 1972 280 SE 4.5 165, 000 - It runs! |
#8
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At any rate my extra nipple on the ALDA that used to go to the turbo will be used for my new boost gauge.
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http://superturbodiesel.com/images/sig.04.10.jpg 1995 E420 Schwarz 1995 E300 Weiss #1987 300D Sturmmachine #1991 300D Nearly Perfect #1994 E320 Cabriolet #1995 E320 Touring #1985 300D Sedan OBK #42 |
#9
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That looks like someone had a boost guage on there already, and took it off, but did not plug the line, so the ALDA was not able to read boost signal.
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RRGrassi 70's Southern Pacific #5608 Fairmont A-4 MOW car 13 VW JSW 2.0 TDI 193K, Tuned with DPF and EGR Delete. 91 W124 300D Turbo replaced, Pressure W/G actuator installed. 210K 90 Dodge D250 5.9 Cummins/5 speed. 400K |
#10
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The car is def running better, almost enjoyable to drive.
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http://superturbodiesel.com/images/sig.04.10.jpg 1995 E420 Schwarz 1995 E300 Weiss #1987 300D Sturmmachine #1991 300D Nearly Perfect #1994 E320 Cabriolet #1995 E320 Touring #1985 300D Sedan OBK #42 |
#11
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Yeah! It's always a good thing to get the PO issues resolved!
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RRGrassi 70's Southern Pacific #5608 Fairmont A-4 MOW car 13 VW JSW 2.0 TDI 193K, Tuned with DPF and EGR Delete. 91 W124 300D Turbo replaced, Pressure W/G actuator installed. 210K 90 Dodge D250 5.9 Cummins/5 speed. 400K |
#12
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Hmm.
There is a line from the turbo outlet housing to the wastegate controller. This must be intact to prevent over-boosting (else you toss a rod, not a pretty sight!). Fairly large hose, check for integrity. The boost signal line on a 617 engine runs from the rear of the intake manifold to the ALDA, again it must be intact or you don't get added fuel. Check to make sure the wastegate control link is installed, otherwise the wastegate will be open all the time and you don't get boost, or very little, even though the turbo is fine. Later model turbos (85 california, 86 49 state engines) have an air recirculation valve that vents boost back into the air intake duct -- this is both to keep the turbo up to speed and for the trap oxidizer that you don't have. On the KKK it's on the front of the housing, I think somewhere else on the Garret, but I'm not sure. Just leave the vacuum line off, you don't need it in your application. Limit boost to 13.1 psi unless you a willing to risk "greatly reduced engine life" -- on an engine with lots of miles, read hours of operation, not weeks or months with more boost. Under no circumstances exceed 14 psi, you risk very rapid rod failure, that engine just wasn't designed for that much hp. How did you measure vacuum pump output? I thought those pumps (post 76) vent into the crankcase, not the intake manifold, so there is no accessable output. If you are getting 40 psi from the TURBO, you need to attach the wastegate control pressure hose or the solenoid to wastegate link, the engine isn't gonna stay together long! If the engine won't shut off with the brakes applied, you have a split diaphram in the booster most likely. However, you should also make sure the check valves and plastic section in the vacuum line from pump to booster isn't cracked (they get very brittle). If in doubt, replace the entire line, they aren't expensive. Also verify that the other lines (shutoff, door locks, ACC) from the main line hold vacuum and fix or cap -- they should have restrictions in the lines (little yellow "butt connectors" or small orifices in the main line fitting) to limit the effects of leaks, but who knows. Peter
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1972 220D ?? miles 1988 300E 200,012 1987 300D Turbo killed 9/25/07, 275,000 miles 1985 Volvo 740 GLE Turobodiesel 218,000 1972 280 SE 4.5 165, 000 - It runs! |
#13
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http://superturbodiesel.com/images/sig.04.10.jpg 1995 E420 Schwarz 1995 E300 Weiss #1987 300D Sturmmachine #1991 300D Nearly Perfect #1994 E320 Cabriolet #1995 E320 Touring #1985 300D Sedan OBK #42 |
#14
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Ah, that's inches of vacuum. Your pump is probably OK.
You need the check valve so that your shutoff will work and the brake booster doesn't loose vac as soon as the engine is off, leave it in there. The only thing you don't need with a manny tranny is the shift control signal to the vacuum modulator. The air recirc is mostly to keep the turbo up to speed on highway cruise to eliminate turbo lag and to dump boost under some circumstances to prevent overheating the trap oxidizer that you don't have (It also opens when you take your foot off the accelerator, same reason -- turbo spins but doesn't pressurize the manifold). It will increase milage a bit on the highway, but won't do a thing for manual shifts, you have to use your foot for that, as it isn't connected to the control linkage. Unless you have the computer system, it isn't gonna do anything anyway. Peter
__________________
1972 220D ?? miles 1988 300E 200,012 1987 300D Turbo killed 9/25/07, 275,000 miles 1985 Volvo 740 GLE Turobodiesel 218,000 1972 280 SE 4.5 165, 000 - It runs! |
#15
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__________________
http://superturbodiesel.com/images/sig.04.10.jpg 1995 E420 Schwarz 1995 E300 Weiss #1987 300D Sturmmachine #1991 300D Nearly Perfect #1994 E320 Cabriolet #1995 E320 Touring #1985 300D Sedan OBK #42 |
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