Corner braces work very well
Go to Ace hardware and pick up a package of metal corner braces. They have some that are about 1 1/4 inches wide and 3/4 inches deep on each side that work perfectly. Get some JB Weld and some short screws to attach the braces to the plastic on the inside of the door.
Spot where you are going to put the braces and drill a couple of holes in the plastic (carefully so that you do not go all the way through. Mix up the JB weld and put it on the panel, then attach each brace with the short screws and cover the top with JB Weld.
Let it set overnight and then carefully bend the braces out a little bit to conform to the tabs that are still there.
It will be stronger than new when you hang the panel on the door.
While you have the door panel off you might want to renew the thin foam cushion behind the center part of the panel. Just pop off the clips that hold the masonite backing board to the door panel. Peel the MB Tex back and sweep out the old crumbs that are left from the original cushion and cut out a new cushion. Then reinstall.
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Tom Hughes
St. Louis
84 300SD
92 300D
86 300SDL
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