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  #1  
Old 02-20-2009, 11:37 AM
KAdams4458's Avatar
Mmm! Diesel!
 
Join Date: Apr 2007
Location: Snohomish, WA
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722.1 transmission jerks forward in park

Okay... So my 300D is trying to kill me.

A long time ago while working on the car, I turned my back on it for a moment and heard a single soft bang while it was in park with the motor running. At the same time, I thought I saw the car move forward. I finally caught it doing it a few times, and attributed it to worn shifter bushings possibly not putting the car all the way in to park. The shifter bushings have since been replaced, and I thought all was well.

While tinkering under the hood the other day with the car in park and the engine running, I raised the idle a bit, and was presented with another bang sound, and the car jumped forward and bashed me in the shin! Argh! I thought I had solved that problem!

Now, with the parking brake set and the car in park, I can increase throttle and repeat the bang and forward jerk reliably. It never happens at the same RPM or at the same time, but it can be recreated fairly easily. I've spent a great deal of time searching the corners of the Internet for this symptom, and cannot find another documented instance.

I have confirmed that the transmission is completely entering park, and that there are no linkage problems. What is going on here? Has anyone heard of this?

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- K.C.Adams

'77 300D Euro Delivery
OM617 turbo / 4-speed swap
404 Milanbraun Metallic / 134 Dattel MB-Tex

Current status:
* Undergoing body work


My '77 300D progress thread

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  #2  
Old 02-20-2009, 11:40 AM
Admiral-Third World Fleet
 
Join Date: Feb 2002
Location: Central FL
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so...after it bangs the car stops dead, right, after a few inches?
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80 300SD (129k mi) 82 240D stick (193k mi)77 240D auto - stick to be (153k mi) 85 380SL (145k mi) 89 BMW 535i 82 Diesel Rabbit Pickup (374k mi) 91 Jetta IDI Diesel (155k mi) 81 VW Rabbit Convertible Diesel 70 Triumph Spitfire Mk III (63kmi)66 Triumph TR4a IRS (90k mi)67 Ford F-100 (??)
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  #3  
Old 02-20-2009, 11:46 AM
KAdams4458's Avatar
Mmm! Diesel!
 
Join Date: Apr 2007
Location: Snohomish, WA
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Quote:
Originally Posted by rs899 View Post
so...after it bangs the car stops dead, right, after a few inches?
It moves forward a few inches if it happens at idle, which is rare. If the engine is idling high via the control on the dash, the car will jump about half a foot forward, and then jerks to a stop violently as the parking pawl in the transmission catches. Of course, the engine speed drops a little while it is in motion.

The thing is, it will do this repeatedly. I can leave it in park and just blip the throttle a little and it will repeat the bang-scoot-stop routine over and over. The higher the throttle, the more often it will bang and jerk forward.
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- K.C.Adams

'77 300D Euro Delivery
OM617 turbo / 4-speed swap
404 Milanbraun Metallic / 134 Dattel MB-Tex

Current status:
* Undergoing body work


My '77 300D progress thread

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  #4  
Old 02-20-2009, 11:51 AM
Admiral-Third World Fleet
 
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I'm not sure what is going on here. Once the parking pawl is engaged (the first time) it should not move forward any more.

Have you ever inspected the internal portions of the linkage- the linkage to valve body area under the oil pan?
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80 300SD (129k mi) 82 240D stick (193k mi)77 240D auto - stick to be (153k mi) 85 380SL (145k mi) 89 BMW 535i 82 Diesel Rabbit Pickup (374k mi) 91 Jetta IDI Diesel (155k mi) 81 VW Rabbit Convertible Diesel 70 Triumph Spitfire Mk III (63kmi)66 Triumph TR4a IRS (90k mi)67 Ford F-100 (??)
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  #5  
Old 02-20-2009, 11:57 AM
KAdams4458's Avatar
Mmm! Diesel!
 
Join Date: Apr 2007
Location: Snohomish, WA
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Quote:
Originally Posted by rs899 View Post
I'm not sure what is going on here. Once the parking pawl is engaged (the first time) it should not move forward any more.

Have you ever inspected the internal portions of the linkage- the linkage to valve body area under the oil pan?
I've had the pan off for a filter change and did look over everything that was visible. Everything was pretty clean in there at the time, and I didn't see anything that seemed out of place. I don't have the technical specs for the 722.1 transmission, and books seem to be non-existent at this point, so I can't get technical with this thing.
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- K.C.Adams

'77 300D Euro Delivery
OM617 turbo / 4-speed swap
404 Milanbraun Metallic / 134 Dattel MB-Tex

Current status:
* Undergoing body work


My '77 300D progress thread

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  #6  
Old 02-20-2009, 11:59 AM
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Since reverse is next to park, not drive, I wouldn't think that this is a linkage problem but an internal problem.
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  #7  
Old 02-20-2009, 12:06 PM
KAdams4458's Avatar
Mmm! Diesel!
 
Join Date: Apr 2007
Location: Snohomish, WA
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Quote:
Originally Posted by babymog View Post
Since reverse is next to park, not drive, I wouldn't think that this is a linkage problem but an internal problem.
That would seem to make sense, as it isn't jerking backwards.

Something is broken, huh?

And of course no one seems to have the technical literature for 722.1 transmissions. I have rebuilt more complex transmissions, but there's nothing I can do for this thing without the specs!
__________________
- K.C.Adams

'77 300D Euro Delivery
OM617 turbo / 4-speed swap
404 Milanbraun Metallic / 134 Dattel MB-Tex

Current status:
* Undergoing body work


My '77 300D progress thread

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  #8  
Old 02-20-2009, 12:12 PM
Admiral-Third World Fleet
 
Join Date: Feb 2002
Location: Central FL
Posts: 3,069
Yeah, sounds to me like a band maybe dragging or ...?

I have a 722.1xx ATSG manual home (it's really a pathetic manual). I'll see if it says anything.

I think you will have to rip it apart to fix this. Anything wrong with neutral ?
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80 300SD (129k mi) 82 240D stick (193k mi)77 240D auto - stick to be (153k mi) 85 380SL (145k mi) 89 BMW 535i 82 Diesel Rabbit Pickup (374k mi) 91 Jetta IDI Diesel (155k mi) 81 VW Rabbit Convertible Diesel 70 Triumph Spitfire Mk III (63kmi)66 Triumph TR4a IRS (90k mi)67 Ford F-100 (??)
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  #9  
Old 02-20-2009, 12:21 PM
KAdams4458's Avatar
Mmm! Diesel!
 
Join Date: Apr 2007
Location: Snohomish, WA
Posts: 1,420
Quote:
Originally Posted by rs899 View Post
Yeah, sounds to me like a band maybe dragging or ...?

I have a 722.1xx ATSG manual home (it's really a pathetic manual). I'll see if it says anything.

I think you will have to rip it apart to fix this. Anything wrong with neutral ?
Neutral is great. In fact, the entire transmission is otherwise great. The shift points are too early due to linkage issues, but it shifts firm and slip/flare free between all gears.

Ah, the rare and NLA ATSG manual! I've actually rebuilt several transmissions using those, and I have to agree that they seem pretty pathetic. Mostly, it's because they're written for professionals, so they seem to leave out a lot of basic information and pictures. There's a little bit of a steep learning curve with those, but I have muddled my way through them well enough in the past, and every one of the transmissions I put together has performed perfectly.

I don't suppose you'd ever want to part with that manual, would you? I'd kill for one of my own right now.
__________________
- K.C.Adams

'77 300D Euro Delivery
OM617 turbo / 4-speed swap
404 Milanbraun Metallic / 134 Dattel MB-Tex

Current status:
* Undergoing body work


My '77 300D progress thread

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  #10  
Old 02-20-2009, 12:26 PM
Admiral-Third World Fleet
 
Join Date: Feb 2002
Location: Central FL
Posts: 3,069
Kill? Hmmm...lemme think. PM sent...
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80 300SD (129k mi) 82 240D stick (193k mi)77 240D auto - stick to be (153k mi) 85 380SL (145k mi) 89 BMW 535i 82 Diesel Rabbit Pickup (374k mi) 91 Jetta IDI Diesel (155k mi) 81 VW Rabbit Convertible Diesel 70 Triumph Spitfire Mk III (63kmi)66 Triumph TR4a IRS (90k mi)67 Ford F-100 (??)
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  #11  
Old 02-20-2009, 10:08 PM
KAdams4458's Avatar
Mmm! Diesel!
 
Join Date: Apr 2007
Location: Snohomish, WA
Posts: 1,420
Quote:
Originally Posted by rs899 View Post
Kill? Hmmm...lemme think. PM sent...

Okay, maybe kill is too strong of a word.

__________________
- K.C.Adams

'77 300D Euro Delivery
OM617 turbo / 4-speed swap
404 Milanbraun Metallic / 134 Dattel MB-Tex

Current status:
* Undergoing body work


My '77 300D progress thread

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