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  #1  
Old 02-04-2008, 01:39 PM
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1985 300TD wagon cold start problems

Hi everyone hows it going? This is my first post in this forum and have joined due to a new addition. My brother bought an '85 300TD wagon in Tennessee and drove it all the way back to frigid central NY. In the colder weather the thing really has a hard time starting, it has taken us 10 minutes to start it in this colder weather and because of this we have not driven it much. I have a diesel VW Passat which starts right after the glow plug lights go out first time everytime. I tested the glow plugs and they lit up the tester light. Anyways I am just wondering if this is a common issue on these cars and what are my options to make this thing start easier or more reliably. I am trying to avoid a plug in block heater. On another forum I went on I think I heard of someone having a push button glow plug activator where you could hold it down as long as you needed. Is anyone familliar with this? Would my stock electrical system be able to handle this? Any other advice would be great! Thanks

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Old 02-04-2008, 01:57 PM
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There are a number of things you might do to improve cold starting. Adjust valves, new glow plugs, ream the glow plug holes, good battery, make sure starter is spinning engine fast enough. A lower radiator hose heater (1 1/2") is cheap, (Ebay $15--Zerostart) simple to install (half hour) and will reduce strain on your starter and battery in cold weather.
A compression check could tell you where you stand in optimizing cold starts.
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  #3  
Old 02-04-2008, 02:08 PM
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Welcome and good luck with the new wagon.

I sometimes need to glow the plugs twice in very cold temps. You should do a valve adjustment and switch to a lighter weight or synthetic oil for winter. Cold, thick oil makes for tough starts due to low compression. Valve adjustments are vital to engine health, easy starts and less smoke. I would try these things prior to altering any stock systems.

Also, look in the owner's manual ... there's a cold weather start-up procedure that MB recommends. I believe it's 3 pushes on the pedal to the floor with a long glow and you should start right up.

PS: I posted this in the other forum you asked in. This forum is much more active and has more w123 members that can help.
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Old 02-04-2008, 02:33 PM
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Welcome to the forum, Pedro. That's a great car you've got.
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  #5  
Old 02-04-2008, 09:58 PM
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Chad300TD- I dont have the owners manual so I cannot reference what was you are mentioning. Should I just turn the key, press on the gas three times and wait for the glow plug light to go out?

As for valve adjustments, can I do this myself or should I bring it to a mercedes mechanic?

Also what oil types would be recommended for this vehicle (both summer and winter, or both)? Should I be running synthetic only?
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Old 02-04-2008, 10:14 PM
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OK, first off, the light is just an indicator.
the glow plugs will stay on for 32 seconds after you turn the key. you should be able to hear the relay click off. I would turn the key, wait until the relay clicks off, then turn the key off and back on and wait another 30 seconds, THEN put the pedal to the down about 1/4 the way, then turn and hold the key in the start position until the motor outruns the starter. once it starts, if it runs rough, you have a plug or two (or more) out. a light tester only checks to see if the glow plugs are getting voltage. you need a digital ohm meter. www.dieselgiant.com has a mercedes help page with detailed instructions for testing the glow plugs.
post some pictures on photobucket.com and link them here. lets see your new baby!
http://www.dieselgiant.com/mercedes_diesel_maintenance_tips.htm
http://www.dieselgiant.com/glowplugrepair.htm
http://www.dieselgiant.com/mercedesblockheaterinstall.htm
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  #7  
Old 02-04-2008, 10:19 PM
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I just checked the weather reports for Buffalo and Clifton Park. Looks like your lows are about the same as mine. My '83 has a nearly identical engine and glow plug system to your '85, and with recently adjusted valves, good-working glow plug system, and 5W40 synthetic in the pan, it starts up easily in any weather. I just turn the key to run, wait for the glow plug light to go out (and another second or two while I finish putting my seat belt on) and crank. Maybe give it a little extra fuel when it starts to catch, and that usually does it.

I'm not sure what procedure you used to test your glow plugs, but a bench test is best. This requires pulling the plug and supplying it with 12V and watching it. It should be glowing (literally) in a few seconds.

Valve adjustments aren't terribly difficult if you have the special wrenches, which are available from this site. They aren't cheap, but compared to shop labor rates they will pay for themselves in one or two jobs.

As for oil, any diesel-rated 5W40 should be fine. I'm still running 15W40 (and loop glow plugs) in my other car, and it starts, but not easily.

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