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View Poll Results: Have you Removed an OM617 lower oil pan, and was it
Incredibly difficult = never do it again 0 0%
Difficult = will do it again if I must 1 1.45%
Hard = a bit of strain, and mess, but I will do it at need 2 2.90%
Annoying = it is a sloppy slimy mess, but I will do it faster next time 18 26.09%
Easy = a bit dirty, but fast and simple 48 69.57%
Voters: 69. You may not vote on this poll

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  #16  
Old 11-22-2008, 01:23 PM
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It was easy, used a new gasket and no leakage. Did not use any gasket goop of any kind. Also replaced oil separator check valve while I was in there, and turbo drain seals. I have achieved a leakless diesel.

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  #17  
Old 11-22-2008, 01:26 PM
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The hardest part was scraping all the "form-a-gasket" that some clown had used to seal it on there.
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  #18  
Old 11-22-2008, 04:11 PM
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i did one a few weeks ago and tourque the bolt's down way to far.I didnt even think your not supposed to tourque it much (i guess that's why they have 16 holes). I ended up getting a new gasket because my old one split and leaked. I coated the sides of the gasket with grey rtv sealant and not a drop yet.
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  #19  
Old 11-25-2008, 01:33 AM
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If it ain't broke leave it alone

I needed to drop mine to do the oil return check valve. I'm putting it off only because the current gasket is not leaking. My biggest concern is having the new one leak.
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  #20  
Old 12-03-2008, 12:03 PM
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Thus far

* The majority consider it simple.
* On average the job rates as a bit dirty or sloppy slimy mess .


Suggestion:
BEFORE starting this job........
* (Pressure wash), clean the lower pan area at your local car wash.
* Let it dry over night if possible.
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  #21  
Old 12-03-2008, 08:43 PM
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Quote:
Originally Posted by ::matthew View Post
yikes

I used a 5mm in a cordless drill to do all but the torquing
Ditto.

I did this twice. Once when my engine went, and once again to replace the dented pan on my replacement engine. With a cordless drill and 5 mm hex shaft OR socket adapter and 5 mm allen key socket, its a breeze.

NOTE: be sure to turn the allen screws in at least 2 or 3 revolutions by hand before you put the drill to them - they are easy to get in there crooked (cross threaded) since the upper pan is aluminum.
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  #22  
Old 12-03-2008, 09:04 PM
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Quote:
Originally Posted by pawoSD View Post
Its easy, but annoying. I've done it twice so far....now that I have a 5mm allen SOCKET instead of an allen KEY it makes it WAY easier!
x2.

Rule #1: use the right tools.

I screwed around (no pun intended) with the wrong allen key for a long while, before realizing that it would be so much easier with the right tools.

After that, it was a breeze.
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  #23  
Old 12-03-2008, 09:38 PM
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Join Date: Apr 2005
Location: Austin, TX
Posts: 631
Quote:
It was a breeze.
Need help with your poll. When you say removing the lower oil pan, do you also mean reinstalling it? Without leaks?

Removing it was simple. I broke a bolt reinstalling it, and it leaked like a sieve.

So -

Removing - simple
Reinstalling - PITA
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  #24  
Old 09-15-2009, 05:27 PM
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I took mine off to bang out a dent. The darn thing had two gaskets on it!
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  #25  
Old 09-15-2009, 05:47 PM
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I use Permatex hard drying gasket maker.Silicone will work its way through the engine.See it on my blow 22re.
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  #26  
Old 09-15-2009, 07:03 PM
Craig
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I had my shop replace mine a few weeks ago because I didn't like the feel of the drain plug threads (like they had been overtightened) and because the pan was dented (from being shipped). It's easy, but potentially messy and I didn't feel like doing it without a lift.
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  #27  
Old 09-15-2009, 07:19 PM
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its on my list... it looks super simple though
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  #28  
Old 09-15-2009, 08:53 PM
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Quote:
Originally Posted by iwrock View Post
Which parts the lower part? The small one at the front of the engine?


If its the front one, hell, drain the oil, couple of bolts, and its off. I pulled 4 off at the junkyard in like 15 minutes.
i call bs on the 4 pans in 'like 15 minutes' it takes at least 7 minutes to remove each one, making it more like 30 minutes
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  #29  
Old 09-15-2009, 08:54 PM
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Quote:
Originally Posted by Craig View Post
I had my shop replace mine a few weeks ago because I didn't like the feel of the drain plug threads (like they had been overtightened) and because the pan was dented (from being shipped). It's easy, but potentially messy and I didn't feel like doing it without a lift.
and here i thought craig was a bigtime diy guy. he won't change his oil pan becuase it's potentially messy. huh.

guys, let's all bag on craig cause he wouldn't do this job himself
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  #30  
Old 09-15-2009, 09:01 PM
Craig
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Quote:
Originally Posted by Sev View Post
and here i thought craig was a bigtime diy guy. he won't change his oil pan becuase it's potentially messy. huh.

guys, let's all bag on craig cause he wouldn't do this job himself
LOL, I've done my time under plenty of cars. Changing that pan just wasn't my idea of fun that day (old guys get to do that).

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