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#1
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Radiator problems caused by suspension mods?
Hey guys havent been on the forum for awhile. And the poor 87 300D hasnt been driven for awhile either. Well here is the scoop. This is probably the 5th radiator ive gone through with this car (thank god for autozones lifetime warranty) the problem is that the fan shoves itself into the radiator under hard braking. Then pokes a hole and out comes the coolent.
Now i tried narrowing down the problem with the fan, the engine had too much give so i replaced the motor mounts and gave it some hard braking. 3rd radiator blew so i thought maybe the transmission mount, changed it and realized that the old tranny mount has as much play as the new one! so there went the 4th radiator. Now my only guess is that the lower radiator mounts are bent making the radiator sit too close to the fan. I have the AMG suspension on the car which really lowers the car. Since i havent driven the car in a very long time that last i could remember was my dad borrowing the car and complaining about the nose scraping over everything. And im sure the front has hit the curb coming out of his driveway. Am i missing some mounts that i need to look over that might causing the engine to move around to much? Or could it possibly be the lowered suspension causing the problems?
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Current: 05 E320 CDI 07 GL320 CDI 08 Sprinter 05 Dodge Cummins 01 Dodge Cummins Previous 2004 E55 AMG 2002 C32 AMG (#2) 1995 E300 1978 300D 1987 300D 2002 C32 AMG(blown motor :[ 1981 300SD 1983 300SD 1987 300SDL 2002 Jetta TDI 1996 S420 1995 S500 1993 190E 2.6 1992 190E 2.3 1985 190E 2.3 5-Speed |
#2
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I'd bet the lower radiator support is bent rearward, putting the radiator too close to the fan. There should be inches of clearance.
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Gone to the dark side - Jeff |
#3
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I'm a 617 guy, but I have 2"-3" of space between the fan and radiator.
If messing with the radiator mounts doesn't work you can always remove the fan and put in a thermally regulated electric fan
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$60 OM617 Blank Exhaust Flanges $110 OM606 Blank Exhaust Flanges No merc at the moment |
#4
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Yeah i think the lower support bent from curb jumping. I guess my solution would be to go with an electric fan but im worried about clearance, from the looks of it i have about 1inch of clearance between the fan and radiator now. It might actually be a bit less then an inch
Any suggestions on good electric fans?
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Current: 05 E320 CDI 07 GL320 CDI 08 Sprinter 05 Dodge Cummins 01 Dodge Cummins Previous 2004 E55 AMG 2002 C32 AMG (#2) 1995 E300 1978 300D 1987 300D 2002 C32 AMG(blown motor :[ 1981 300SD 1983 300SD 1987 300SDL 2002 Jetta TDI 1996 S420 1995 S500 1993 190E 2.6 1992 190E 2.3 1985 190E 2.3 5-Speed |
#5
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Hi Ruben,
I measure about 20mm between the forward tips of the plastic fan and the radiator core. I can't fit the width of the red dot key head between the fan blade tips and radiator core. 148mm from the flat front face of the head to the aluminum top of the Behr radiator (not the bump around the slot for the shroud), and 192mm from the head to the body color radiator frame. The fan gap is even throughout meaning the planes of the fan and radiator are parallel. Is your fan original? I don't know if these cars came with metal or plastic fans. Mine's plastic but I didn't own it for the first 200K miles. I don't know what can cause an engine to shift an inch forward but I'd look into it Make sure the mounts are on tight and the mount arms are tight against the block. Look for cracks in the crossmember and mount arms. Go with a SPAL puller. Sixto 87 300D |
#6
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Metal fan is original.
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Gone to the dark side - Jeff |
#7
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Its a plastic fan, ill check the arms on the block.
Thanks guys.
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Current: 05 E320 CDI 07 GL320 CDI 08 Sprinter 05 Dodge Cummins 01 Dodge Cummins Previous 2004 E55 AMG 2002 C32 AMG (#2) 1995 E300 1978 300D 1987 300D 2002 C32 AMG(blown motor :[ 1981 300SD 1983 300SD 1987 300SDL 2002 Jetta TDI 1996 S420 1995 S500 1993 190E 2.6 1992 190E 2.3 1985 190E 2.3 5-Speed |
#8
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How much clearance is there? You didnt say which side of the fan is hitting first. Top middle or bottom?
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http://superturbodiesel.com/images/sig.04.10.jpg 1995 E420 Schwarz 1995 E300 Weiss #1987 300D Sturmmachine #1991 300D Nearly Perfect #1994 E320 Cabriolet #1995 E320 Touring #1985 300D Sedan OBK #42 |
#9
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Why not just have it properly done and fix the lower radiator support crossmember instead?
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http://farm8.staticflickr.com/7271/7...144c3fc1dc.jpg |
#10
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Quote:
The fan hits the red mark on this radiator. You can hear the fan brush up against the radiator under hard braking.
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Current: 05 E320 CDI 07 GL320 CDI 08 Sprinter 05 Dodge Cummins 01 Dodge Cummins Previous 2004 E55 AMG 2002 C32 AMG (#2) 1995 E300 1978 300D 1987 300D 2002 C32 AMG(blown motor :[ 1981 300SD 1983 300SD 1987 300SDL 2002 Jetta TDI 1996 S420 1995 S500 1993 190E 2.6 1992 190E 2.3 1985 190E 2.3 5-Speed |
#11
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Quote:
1: The lower radiator support is part of the chassis. I can probably try bending back into shape but there isnt a replacement part. 2: Due to the fact i have lowered the car with the AMG suspension i have a feeling it will happen again if i have it fixed. So a better solution would be to find a alternative like an electric fan.
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Current: 05 E320 CDI 07 GL320 CDI 08 Sprinter 05 Dodge Cummins 01 Dodge Cummins Previous 2004 E55 AMG 2002 C32 AMG (#2) 1995 E300 1978 300D 1987 300D 2002 C32 AMG(blown motor :[ 1981 300SD 1983 300SD 1987 300SDL 2002 Jetta TDI 1996 S420 1995 S500 1993 190E 2.6 1992 190E 2.3 1985 190E 2.3 5-Speed |
#12
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Look familiar? I'll bet the radiator support is bent backward. This is what happend to mine after hitting a dip in the road. No visible damage to the bumper, just a quick jolt to the rad support and pop goes the fan and radiator. I used a 1/2" extension and a 2lb hammer to knock it back into place.
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1980 500SE/AMG Euro 1981 500SEL Euro 1982 380SEL 1983 300TD 1983 500SEC/AMG Euro 1984 500SEC 1984 300TD Euro 1986 190E 2.3-16 1986 190E 2.3 1987 300D 1997 C36 AMG 2003 C320T 4matic past: 1969 280SE 4.5 | 1978 240D | 1978 300D | 1981 300SD | 1981 300SD | 1982 300CD | 1983 300CD | 1983 300SD | 1983 380SEC | 1984 300D | 1984 300D | 1984 300TD | 1984 500SEL | 1984 300SD | 1985 300D | 1986 300E | 1986 560SEL | 1986 560SEL/Carat | 1987 560SEC | 1991 300D 2.5 | 2006 R350 |
#13
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Quote:
Ill try doing the same to see if i can get the mount in the correct place. After you got it back into its correct position have you had the problem anytime after? Because i honestly dont want it to be a constant burden or i may have to retire the suspension and go back to stock.
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Current: 05 E320 CDI 07 GL320 CDI 08 Sprinter 05 Dodge Cummins 01 Dodge Cummins Previous 2004 E55 AMG 2002 C32 AMG (#2) 1995 E300 1978 300D 1987 300D 2002 C32 AMG(blown motor :[ 1981 300SD 1983 300SD 1987 300SDL 2002 Jetta TDI 1996 S420 1995 S500 1993 190E 2.6 1992 190E 2.3 1985 190E 2.3 5-Speed |
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