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  #16  
Old 01-31-2009, 09:37 PM
curlytom's Avatar
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The Craftsman socket is 2 1/2" long; the Husky socket is 1 15/16" (just measured it) for me, that made the difference and made it possible to take all the plugs out.

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  #17  
Old 01-31-2009, 09:54 PM
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Join Date: May 2004
Location: Sunnyvale, Texas (DFW)
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Things are slowly going back together.

Here is the point where you just know you've ruined your car:



And here I am so far in the reassembly:



Had to come in, refill the coffee cup, take 2 pain pills [] so thought I would drop a couple pics down.
Back outside. Again...... [lots left to do!]
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'05 Acura TL 6MT
2001 ML430 My Spare

Gone:
'95 E300 188K "Batmobile" Texas Unfriendly Black
'85 300TD 235K "The Wagon" Texas Friendly White
'80 240D 154K "China" Scar engine installed
'81 300TD 240K "Smash"
'80 240D 230K "The Squash"
'81 240D 293K"Scar" Rear ended harder than Elton John
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  #18  
Old 02-01-2009, 03:04 AM
JimmyL's Avatar
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Project finished, and what a long evening.
After reassembly I had the cross over pipe off 3 more times!!!! Things must be put back in a certain order, and I also learned what to take off and what you don't have to.
I will construct a separate thread later on replacing OM606.910 glow plugs. Thanks for the help in this thread with the project as it was happening. Good help as usual!
Oh, but as the evening wore on, I did get some help from one of the next door neighbors Great Pyreneese......[I lifted him up upside down from the back leg yesterday and freed his back foot from the fence in between our properties. He was hanging upside down and yelping something fierce]



He didn't move much from one pic to the other. Was about a half hour difference....

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Jimmy L.
'05 Acura TL 6MT
2001 ML430 My Spare

Gone:
'95 E300 188K "Batmobile" Texas Unfriendly Black
'85 300TD 235K "The Wagon" Texas Friendly White
'80 240D 154K "China" Scar engine installed
'81 300TD 240K "Smash"
'80 240D 230K "The Squash"
'81 240D 293K"Scar" Rear ended harder than Elton John
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  #19  
Old 02-01-2009, 03:09 AM
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That's my kind of helper. What are you going to do about the zip tied part? How long will it take you to get back to it?
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  #20  
Old 02-01-2009, 03:13 AM
JimmyL's Avatar
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Quote:
Originally Posted by Bio300TDTdriver View Post
That's my kind of helper. What are you going to do about the zip tied part? How long will it take you to get back to it?
I'm going to look it up and source it from the least expensive place possible I guess. Cheap little plastic vac pod!!
There is another tie wrap holding the accelerator linkage together, and I even have a brand new one ready, but I don't see how on God's green planet earth anybody can replace that thing!!!! Dang extra firewall........
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Jimmy L.
'05 Acura TL 6MT
2001 ML430 My Spare

Gone:
'95 E300 188K "Batmobile" Texas Unfriendly Black
'85 300TD 235K "The Wagon" Texas Friendly White
'80 240D 154K "China" Scar engine installed
'81 300TD 240K "Smash"
'80 240D 230K "The Squash"
'81 240D 293K"Scar" Rear ended harder than Elton John
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  #21  
Old 02-01-2009, 05:17 AM
curlytom's Avatar
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JimmyL - What is the condition of your CCV breather hoses and manifold to the intake? Mine were so brittle that all the nipples connecting the IM broke off.
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  #22  
Old 02-01-2009, 10:28 AM
JimmyL's Avatar
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Quote:
Originally Posted by curlytom View Post
JimmyL - What is the condition of your CCV breather hoses and manifold to the intake? Mine were so brittle that all the nipples connecting the IM broke off.
Everything was very soft, thank goodness....
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Jimmy L.
'05 Acura TL 6MT
2001 ML430 My Spare

Gone:
'95 E300 188K "Batmobile" Texas Unfriendly Black
'85 300TD 235K "The Wagon" Texas Friendly White
'80 240D 154K "China" Scar engine installed
'81 300TD 240K "Smash"
'80 240D 230K "The Squash"
'81 240D 293K"Scar" Rear ended harder than Elton John
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  #23  
Old 02-05-2009, 12:36 PM
JimmyL's Avatar
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Quote:
Originally Posted by JimmyL View Post
What is the valve on bottom of an OM606.910 crossover pipe and what does it do? I am in the process of tunneling down to my glow plugs [] and when I finally got the crossover pipe removed there is a valve on bottom that appears to have a vac line to it.
The vac line is capped off and the valve is tie-wrapped open I guess with two black tie-wraps.



Ouch!!! MBUSA wants $229, another online source wants $249 and Fastlane wants $268!! It will remain tie-wrapped for the foreseeable future.......
Too bad you can't just get the diaphram/pod portion, but it must be ordered as the complete Resonance Flap Assembly!
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Jimmy L.
'05 Acura TL 6MT
2001 ML430 My Spare

Gone:
'95 E300 188K "Batmobile" Texas Unfriendly Black
'85 300TD 235K "The Wagon" Texas Friendly White
'80 240D 154K "China" Scar engine installed
'81 300TD 240K "Smash"
'80 240D 230K "The Squash"
'81 240D 293K"Scar" Rear ended harder than Elton John
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  #24  
Old 02-05-2009, 01:54 PM
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You might try taking the dashpot apart and using some bicycle tire repair to fix the diaphragm...

-Jason
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  #25  
Old 01-13-2011, 05:24 PM
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Quote:
Originally Posted by Number_Cruncher View Post
It's part of the resonance flap system.

You'll find another similar valve under the manifold itself - in fact, you'll be able to see the flap by where the ports are for the cross over pipe.

The resonance flaps are controlled by the same control unit which switches the EGR and the partial throttle which is just upstream of the EGR.

The resonance flaps are opened to tune the effective manifold length at different engine speeds. At low speeds, the flaps make the effective manifold length very long (think of the long organ pipes which produce the low notes), and, as the engine speeds up, the valves open, effectively shortening the length of the individual manifold pipes.

It's generally thought worthwhile to have the resonance flaps working properly, and investigating why the tie-wraps are there, and why the system was disabled.
Eureka!

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