PeachParts Mercedes-Benz Forum

PeachParts Mercedes-Benz Forum (http://www.peachparts.com/shopforum/)
-   Diesel Discussion (http://www.peachparts.com/shopforum/diesel-discussion/)
-   -   Timing Chain SOS - please help!! (http://www.peachparts.com/shopforum/diesel-discussion/245237-timing-chain-sos-please-help.html)

Brian Carlton 02-20-2009 03:32 PM

Quote:

Originally Posted by 0well (Post 2116725)
Ace, with the crankshaft and the cam on thier timing marks you should be able to see the timing tang on the ip with its access plug removed, the tang will be in center of the hole if you are in time. A mirror helps.

http://www.w124performance.com/images/OM603_injection/IP__RIV_tang.jpg

This approach is also perfectly acceptable for a quick check without the lights.

Brian Carlton 02-20-2009 03:34 PM

Quote:

Originally Posted by JonL (Post 2116707)
PS: If the advice to use the A-B lights failed to lead to a running car, would the poster who suggested doing a compression test first jump in here and say "See, I told you my advice was better...."?

There was no expectation of a "running car" when the A-B lights were used. It was to be utilized as a diagnostic tool to determine where the IP timing is relative to the crankshaft.

As such, it would have fulfilled this task perfectly.

BTW, there's nothing wrong with a compression test........when you get done, you've got a bit more data........and you haven't harmed anything.

JonL 02-20-2009 03:40 PM

Quote:

Originally Posted by Brian Carlton (Post 2116729)
This approach is also perfectly acceptable for a quick check without the lights.

And is exactly the approach I suggested to the OP in my PM to him earlier today.

Brian Carlton 02-20-2009 03:46 PM

Quote:

Originally Posted by JonL (Post 2116738)
And is exactly the approach I suggested to the OP in my PM to him earlier today.

I strongly discourage communication via PM. If you take him down the wrong path........there's nobody to solve it and there is no possibility of recreating the events. The full onerous of a paperweight will be upon YOU.

I very rarely provide advice via PM.........only in the case of a single post response that will fix the issue. Anything that requires any thought or testing is directed to the forum.

JonL 02-20-2009 03:49 PM

Quote:

Originally Posted by Brian Carlton (Post 2116726)
You can absolve yourself on here until your heart is content.

Thank you for your permission. Perhaps I will take you up on that if I ever feel I must.

Quote:

However, without any real data on IP timing, you took a running engine and turned it into a paperweight.
It was clear from the OP's saga that the timing of the cam had been in question. And changed by just about 180 degrees. Perhaps you failed to read that posting.

Quote:

The A-B lights would tell you, in about two minutes, if you're close on timing or 180 degrees off.
Two minutes plus about a week for shipping. Plus it will NOT tell you by itself if you are 180 degrees off. (I'll leave the proof as an exercise for the student.)

I have an idea... Let's try to help the guy fix his problem? ;)

JonL 02-20-2009 03:52 PM

Quote:

Originally Posted by Brian Carlton (Post 2116746)
I strongly discourage communication via PM. If you take him down the wrong path........there's nobody to solve it and there is no possibility of recreating the events. The full onerous of a paperweight will be upon YOU.

I very rarely provide advice via PM.........only in the case of a single post response that will fix the issue. Anything that requires any thought or testing is directed to the forum.

Point well taken. So, here it is. Get out your red pencil.

Quote:

Re: Cab 5 saga continues....
I think you have to get more methodical about this. You have to properly check the injection timing and the compression.

Check the compression first. If it is no good, you're just wasting your time with anything else. It's the first thing you've got to know... is the engine itself good or bad.

Next, check the injection timing. It sounds like it was closer before you turned the crank. If you remove the plug on the side of the pump where the timing tool fits you can see the little "nib" that triggers the timing pickup, it's the same nib that gets captured by the special tool used to hold the injection pump shaft in position when it is removed or installed. Set the engine to TDC on the compression stroke. Easiest to do this while the valve cover is off so you can see the cam marks, but you can also just look through the oil cap and make sure that the cylinder 1 cam lobes are up (valves closed) when the crank pulley is at "OT." Then, while you're looking in the hole on the side of the injection pump with a good light (and maybe a mirror), turn the engine slowly CW (normal rotation) and watch for that timing nib. It should be centered in the hole when the crank is turned just 15 degrees to 15 degrees ATDC. If you're pump is out 180 degrees, you'll see that if the nib is visible by turning the crank one full revolution to 15 degrees ATDC on the intake stroke. If that's the case, retime the cam the way I suggested before to get you back to where you started. Then check the IP timing again. If it is more than a couple of degrees off, you'll have to pull the pump out to retime it. More involved than I want to describe right here. More to follow....

JonL 02-20-2009 03:55 PM

And finally:
Quote:

Part II.
Once you get the timing correct, and you know you have good compression, the engine should start. It may take a lot of cranking, many tries, before it starts. When it does start, it may smoke and run rough and stall for a while. It may be hard to start and noisy and smoky for a while. It can take a long time to clear the air out of the fuel system.

You also need to be sure that there are no leaks in the hoses going to the IP, as air can be sucked in making the engine run poorly. Make sure the fuel filters are clean and that there is good diesel fuel in the tank.

Hope this helps... good luck.
Brian, I hope this meets with your approval.

Brian Carlton 02-20-2009 04:05 PM

Quote:

Originally Posted by JonL (Post 2116761)
And finally:


Brian, I hope this meets with your approval.

It's fine.

However, there is no question that the engine will start........it already did.

And, since it did.......without too much effort.......I'd dispense with the compression test. Unless one cylinder is dead, it can't explain the rough idle.

He probably doesn't have the equipment for a compression test anyway.

JonL 02-20-2009 04:15 PM

Quote:

Originally Posted by Brian Carlton (Post 2116778)
It's fine.

Thank you. :rolleyes:

Quote:

However, there is no question that the engine will start........it already did.

And, since it did.......without too much effort.......I'd dispense with the compression test. Unless one cylinder is dead, it can't explain the rough idle.
The condition of the engine is totally unknown... it was purchased used and never operated by the original poster prior to replacing the chain. There are no data to suggest that the compression is good on all of the cylinders. In addition, there is the real possibility of bent valves based on the information posted that the engine would not continue to turn by hand because the cam timing was off enough to cause a valve to contact a piston.

Quote:

He probably doesn't have the equipment for a compression test anyway.
There is a data point (post 18) that indicates that he in fact does have the equipment required to perform this operation.

;)

Brian Carlton 02-20-2009 04:34 PM

Quote:

Originally Posted by JonL (Post 2116793)
Thank you. :rolleyes:

You asked........




Quote:

Originally Posted by JonL (Post 2116793)
There is a data point (post 18) that indicates that he in fact does have the equipment required to perform this operation.

Then, by all means, more data is always helpful.

NJ300sdl 02-21-2009 02:10 PM

Ace Taxi: Did you start or attempt to start the engine after putting it in the car? If so, how did it operate? Why did you replace timing chain?

Ace Taxi 02-22-2009 10:50 AM

Gentlemen,

The engine came from a '93 with approx. 150K miles, per the seller. Has been out of the car for a couple of years. IP intact, all other bolt-ons were removed. PO stated that the engine was running fine before he stripped the car for salvage.

After we had the motor in, it ran, but very very poorly, rough idle, much smoke, no pick up, temp spike on idle. Valves may have been hitting at that point. Given well documented TC stretch issues w/OM602 as discussed elsewhere, I decided to change out the timing chain. [It was during this changeout that I ran into trouble and first started this thread.]

After replacing TC, car ran worse than before, would not idle - although clanking sound (which I initially took to be a loose TC and has since been suggested was the valves hitting) was no longer present. Turned the camshaft 180* per JonL and that brings us to present condition.

Assuming that the IP timing is more than a few degrees off, I am going to have to remove the IP to fix it, correct? In that case, does it make any sense to simply pull the IP from the old motor, line everything up, and install? That motor was running great until we bent a rod at 415K mi.

Alternatively, is there any way to compare the two pumps so as to diagnose and align the pump that is currently on the engine? I know there is a DIY on removing the IP; I have studied it carefully. Is there one on adjusting the IP?

As each day passes the pressure to get this car rolling increases. Cab 6 ('97 E300) is still in the body shop for repairs following a hit by an F150) during a snowstorm, and C2 ('95 Suburban) just got towed in with a blown head gasket. Don't you wish you were me?

Brian Carlton 02-22-2009 11:31 AM

Quote:

Originally Posted by Ace Taxi (Post 2118388)
Assuming that the IP timing is more than a few degrees off, I am going to have to remove the IP to fix it, correct? In that case, does it make any sense to simply pull the IP from the old motor, line everything up, and install? That motor was running great until we bent a rod at 415K mi.

Can we please stop making assumptions? As suggested by Owell in post #29, it's time to go to the IP, remove the plug to the port on the left side, rotate the engine until you can feel/see the notch in the window, read the crankshaft damper, and check the camshaft for stroke.

As suggested above, this can be done today, without the A-B lights.


Also, since you have the equipment for a compression test, how about getting some figures........??

JonL 02-22-2009 01:09 PM

I agree with Brian. You'll only solve this car's problem with a logical, methodical approach. There are two big unknowns -- the engine condition, and the IP timing. Both can be determined relatively quickly and easily. If it were me, I'd want to know if I was wasting my time with the engine and I'd do the compression test first. Of course, I might end up magically converting a paperweight into a lawn ornament or a chicken coop. Maybe we can give Brian a shot at that! ;)

Seriously, you can check either thing first... You will absolutely need to set the IP timing before the car runs well, and knowing where you are now is the first step to that.

Brian Carlton 02-22-2009 01:19 PM

Quote:

Originally Posted by JonL (Post 2118477)
Of course, I might end up magically converting a paperweight into a lawn ornament or a chicken coop. Maybe we can give Brian a shot at that! ;)

Well.......let's hope for the best......maybe it's just IP and cam timing........


All times are GMT -4. The time now is 04:35 AM.

Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Search Engine Optimization by vBSEO 3.6.0
Copyright 2024 Pelican Parts, LLC - Posts may be archived for display on the Peach Parts or Pelican Parts Website