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#1
04-14-2009, 01:31 PM
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616 swap, any special tools needed?
If it looks good I'll be swapping an 83 euro 616 for an 84, and my wife will kill me if it needs much work beyond that. Are any special tools required? All I can think is a 12 pt for the flywheel (seller's keeping it w/ the 5 spd).
Should have no oil cooler, both are euros.
__________________
CC: NSA All things are burning, know this and be released. 82 Benz 240 D, Kuan Yin 12 Ford Escape 4wd You're four times It's hard to more likely to concentrate on have an accident two things when you're on at the same time. a cell phone. www.kiva.org It's not like there's anything wrong with feeling good, is there? 
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#2
04-14-2009, 01:34 PM
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Can't think of any, but why don't you keep the flywheel with that engine and avoid a potential balance problem? Give the seller yours.....
__________________
80 300SD (129k mi) 82 240D stick (193k mi)77 240D auto - stick to be (153k mi) 85 380SL (145k mi) 89 BMW 535i 82 Diesel Rabbit Pickup (374k mi) 91 Jetta IDI Diesel (155k mi) 81 VW Rabbit Convertible Diesel 70 Triumph Spitfire Mk III (63kmi)66 Triumph TR4a IRS (90k mi)67 Ford F-100 (??)
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#3
04-14-2009, 02:44 PM
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You need the matching flywheel or its possible the engine will be out of balance.
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#4
04-14-2009, 02:48 PM
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Already pulled and in his 300D, I think, but I'll ask. Thought that was supposed to be neutral balance?
__________________
CC: NSA All things are burning, know this and be released. 82 Benz 240 D, Kuan Yin 12 Ford Escape 4wd You're four times It's hard to more likely to concentrate on have an accident two things when you're on at the same time. a cell phone. www.kiva.org It's not like there's anything wrong with feeling good, is there?
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#5
04-14-2009, 02:56 PM
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Quote:
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#6
04-14-2009, 07:25 PM
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So how bad a problem is being out of balance?
__________________
CC: NSA All things are burning, know this and be released. 82 Benz 240 D, Kuan Yin 12 Ford Escape 4wd You're four times It's hard to more likely to concentrate on have an accident two things when you're on at the same time. a cell phone. www.kiva.org It's not like there's anything wrong with feeling good, is there?
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#7
04-14-2009, 08:33 PM
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Look very careful and if you dont find a witness mark on the FW your home free. I've done several swaps and only found one that had witness marks on the crank and FW. (my first swap)
__________________
 1985 Euro 240D 5 spd 140K 1979 240D 5 spd, 40K on engine rebuild 1994 Dodge/Cummins, 5 spd, 121K 1964 Allice Chalmers D15 tractor 2014 Kubota L3800 tractor 1964 VW bug "Lifes too short to drive a boring car"
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#8
04-14-2009, 10:54 PM
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ask the guy if he had it balanced before putting it in so at least you will know if it was neutral or not. Ive now had 3 flywheels neutral balanced and all were off by 20 grams or more. if that doesnt sound like a lot, it was two 3/8 dia x 3/8 deep holes on the edge.
__________________
 1982 300CD Turbo (Otis, "ups & downs") parts for sale 2003 TJ with Hemi (to go anywhere, quickly) sold 2001 Excursion Powerstroke (to go dependably) 1970 Mustang 428SCJ (to go fast) 1962 Corvette LS1 (to go in style) 2001 Schwinn Grape Krate 10spd (if all else fails)
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#9
04-14-2009, 11:43 PM
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Quote:
__________________
CC: NSA All things are burning, know this and be released. 82 Benz 240 D, Kuan Yin 12 Ford Escape 4wd You're four times It's hard to more likely to concentrate on have an accident two things when you're on at the same time. a cell phone. www.kiva.org It's not like there's anything wrong with feeling good, is there?
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#10
04-15-2009, 10:09 AM
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Quote:
__________________
1985 Euro 240D 5 spd 140K 1979 240D 5 spd, 40K on engine rebuild 1994 Dodge/Cummins, 5 spd, 121K 1964 Allice Chalmers D15 tractor 2014 Kubota L3800 tractor 1964 VW bug "Lifes too short to drive a boring car"
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#11
04-15-2009, 11:27 AM
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The flywheel bolts are supposed to be one use items. I have done 3 swaps and reused them. Just FYI.
__________________
http://superturbodiesel.com/images/sig.04.10.jpg 1995 E420 Schwarz 1995 E300 Weiss #1987 300D Sturmmachine #1991 300D Nearly Perfect #1994 E320 Cabriolet #1995 E320 Touring #1985 300D Sedan OBK #42
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#12
04-15-2009, 02:35 PM
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Quote:
__________________
1985 Euro 240D 5 spd 140K 1979 240D 5 spd, 40K on engine rebuild 1994 Dodge/Cummins, 5 spd, 121K 1964 Allice Chalmers D15 tractor 2014 Kubota L3800 tractor 1964 VW bug "Lifes too short to drive a boring car"
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