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-   -   Engine Oil Cooler Lines on a 126 (http://www.peachparts.com/shopforum/diesel-discussion/259923-engine-oil-cooler-lines-126-a.html)

Tom Evans 08-27-2009 08:36 PM

Engine Oil Cooler Lines on a 126
 
Does anyone know how to replace the engine oil cooler lines on a 1982 300SD (126 body) without having to remove the left engine support member? I've heard there is a way, but never found out the details.

Thanks. Tom

Brian Carlton 08-27-2009 08:46 PM

Yes, there is a way.

Take the new oil line (the upper line) and tape the end with duct tape. Then thread it between the mount and the engine from the front toward the rear. There will be a point where it won't want to go........but.......just force it.........the duct tape will protect the end of the line.

It's a PITA.........I really can't say if it's easier than removing the bolt for the mount and lifting the engine........most folks go this alternate way.

whunter 08-27-2009 08:53 PM

Note
 
Quote:

Originally Posted by Brian Carlton (Post 2280265)
Yes, there is a way.

Take the new oil line (the upper line) and tape the end with duct tape. Then thread it between the mount and the engine from the front toward the rear. There will be a point where it won't want to go........but.......just force it.........the duct tape will protect the end of the line.

It's a PITA.........I really can't say if it's easier than removing the bolt for the mount and lifting the engine........most folks go this alternate way.

If the A/C system is empty, you may want to remove the A/C compressor for easier access.




Have a great day.

Tom Evans 08-27-2009 09:17 PM

Brian, How about the lower hose? I think I heard somewhere that you thread that one from the rear to the front. Also, Can you get both hoses through by just removing the center bolt in the engine mount jacking the engine? I've always have to remove the support member in the past.

Whunter, Thanks for the suggestion, but the A/C is filled with R12 and working quite well. I don't think compressor removal is an option.

Brian Carlton 08-27-2009 09:30 PM

Quote:

Originally Posted by Tom Evans (Post 2280301)
Brian, How about the lower hose? I think I heard somewhere that you thread that one from the rear to the front. Also, Can you get both hoses through by just removing the center bolt in the engine mount jacking the engine? I've always have to remove the support member in the past.

Whunter, Thanks for the suggestion, but the A/C is filled with R12 and working quite well. I don't think compressor removal is an option.

The lower hose is not the problem.........it goes right in after you've struggled with the upper hose. The bends in the upper hose are the issue.

No, you thread from the front to the rear.

I have not remove the center bolt and jacked up the engine. Others have done this with good success. I do not understand why the support member would need to be removed.

Tom Evans 08-27-2009 10:07 PM

Brian, One final question. Which old line do you remove first and in which direction?

Brian Carlton 08-27-2009 10:10 PM

Quote:

Originally Posted by Tom Evans (Post 2280360)
Brian, One final question. Which old line do you remove first and in which direction?

You remove the lower line first..........and pull it out from the front. You cannot get the upper line out with the lower line in place.

Tom Evans 08-27-2009 11:01 PM

Brian, Am I correct on this order:

1. Remove lower hose pulling it out the front
2. Remove upper hose pulling it out of the front
3. Install upper hose from the front
4. Install lower hose from the front
5. Have a beer

When you reference upper and lower hoses, is it with respect to the oil cooler?

Brian Carlton 08-27-2009 11:04 PM

Quote:

Originally Posted by Tom Evans (Post 2280405)
Brian, Am I correct on this order:

1. Remove lower hose pulling it out the front
2. Remove upper hose pulling it out of the front
3. Install upper hose from the front
4. Install lower hose from the front
5. Have a beer

When you reference upper and lower hoses, is it with respect to the oil cooler?

That's the scenario...........as best as I can remember. The beer is at least four hours down the road..........:(

The oil cooler..........or the oil filter..........your choice.

SD Blue 08-27-2009 11:05 PM

When I replaced mine, I removed the bottom bolt from the engine mount and used a jack to lift the engine. It made the task considerably easier and it only needs to be raised ~ 1" (the diameter of the hard line)

A word of caution....be sure to spray the end fittings liberaly with penetrating oil and double wrench the fittings.

pawoSD 08-27-2009 11:08 PM

It's hard and frustrating enough with the mount completely removed and the engine lifted a bit. :eek: I'd lift the motor, its easy. I prefer installing them with the engine out of the car. :D

Tom Evans 08-28-2009 10:20 AM

I want to thank all of you for your recommendations. I'll tackle the job tomorrow and report back how it goes.

I'll check back tonight to see if any more recommendations are posted.

1lowdiesel 08-28-2009 10:37 AM

becareful taking the upper line off the filter housing. i couldn't get mine to come loose b/c everytime i tried to turn it, it would kink the line. i could get the cooler side off easily but the filter side is a *****, even w/ it being PB blaster soaked.

i wound up just cutting the rubber line and putting in a union. it's holding so far :)

that hold down under the car by the front x member is a ***** to get out w/o lifting the motor. you can't get a socket on it and you can't get a rachet wrench on there either. just turn by turn w/ an open end wrench.

OH, and why would they make that bolt so damn long!!

Tom Evans 08-28-2009 11:35 AM

I hadn't thought about PB Blaster. I'll soak the fittings tonight.

Thanks.

dannym 08-28-2009 11:42 AM

The nuts don't need a lot of torque so be careful.
Hand tight and an extra 1/4 to 1/2 turn with a wrench. Don't tighten them anymore unless they leak.

Danny


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