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#16
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As for PNP, the only one convenient to me (where they jack up the cars so one can even get to the axles) is in Virginia Beach, where I visit every month or so. They only average about two W123s per year, and I thought I could figure a way to reboot mine, before going through the hassle of dropping the diff-mount & cover on a junker. But I do have a couple more W123s with cracking boots, so I'll be paying more attention to the next W123 I find in the Virginia Beach PNP. Happy Motoring, Mark
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DrDKW |
#17
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I got my axles from Phil here. They were not cheap, but they were new, made in Germany and looked to be of excellent build quality.
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1984 300SD Orient Red/ Palomino 1989 560SEC 2016 Mazda 6 6 speed manual 1995 Ford F-150 reg cab 4.9 5speed manual |
#18
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I did the re-boot thing last weekend using the Dorman boots. I got one axle done eventually, but it was like giving birth seeing that boot stretch over the funnel. There's got to be a better way...but I'm keeping ALL my good German axles.
Rick
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80 300SD (129k mi) 82 240D stick (193k mi)77 240D auto - stick to be (153k mi) 85 380SL (145k mi) 89 BMW 535i 82 Diesel Rabbit Pickup (374k mi) 91 Jetta IDI Diesel (155k mi) 81 VW Rabbit Convertible Diesel 70 Triumph Spitfire Mk III (63kmi)66 Triumph TR4a IRS (90k mi)67 Ford F-100 (??) |
#19
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I imagine shipping on the core return will be steep, but with all of the good things people have said about CVJ Axles (and with my bad experience with cheaper alternatives) it seems like it will be worth it.
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84 300D 255K "Mr B" ("Mr Becker") 79 300D 265K "Mrs B" 85 300TD 175K "Mali" (Sold) 74 Ford F-100 74K "Bonnie" (Sold) 67 Jeepster Commando (Sold) |
#20
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I bet if you pull all the bolts, and look closely at the flange, several are worn from holding partially on and wobbling... you should be able to install some loctite red, or drill and saftey wire them, and see how long they last. of course, twice burned, I'd go fly to germany and have hanns build me some quality for any price... Now that I think about it, my axles I got from AA for the Jetta came totally disassembled... instructions came with the axle to install the bolts and torque to spec and use loctite... did yours come preassembled? I have not ordered any axles for MB yet... kinda shied away from it after all the complaints...
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread "as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do! My drivers: 1987 190D 2.5Turbo 1987 190D 2.5Turbo 1987 190D 2.5-5SPEED!!! 1987 300TD 1987 300TD 1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere! |
#21
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I didn't think to check the torque on those bolts (because really, why would I?), and had assumed they were put together with loctite. Apparently not. I have thought about regreasing the joint and putting it back together with loctite so the car will be drivable until the rebuilt ones arrive, but I don't want to risk it. It would be a real shame if I caused an accident due to an axle failing on a busy road all because I tried to get a few more days use out of a poorly made axle.
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84 300D 255K "Mr B" ("Mr Becker") 79 300D 265K "Mrs B" 85 300TD 175K "Mali" (Sold) 74 Ford F-100 74K "Bonnie" (Sold) 67 Jeepster Commando (Sold) |
#22
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Is there a good source for new spacer rings, or will I need to stop by a dealership for those? Is there a more proper name for those?
I had to modify mine a bit to install those GSP axles so want to put in new ones when I put in the rebuilt axles.
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84 300D 255K "Mr B" ("Mr Becker") 79 300D 265K "Mrs B" 85 300TD 175K "Mali" (Sold) 74 Ford F-100 74K "Bonnie" (Sold) 67 Jeepster Commando (Sold) |
#23
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I called the dealer and found out that while they have a selection of spacer thicknesses they did not stock one thin enough to fit my GSP's.
I measured the gap between the inner diff housing and the snap ring slot using a feeler gauge with the axle pushed all the way into the diff.
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1981 240D 143k 4 spd manual -SOLD 2004 VW Jetta TDI 5 speed 300k -still driven daily |
#24
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I checked my axles bolts for tightness and all were solid, whew.
Boots look good and no visible leaks. I cleaned the boots and Marine 303'd them which is the second time I have done that since new.
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1981 240D 143k 4 spd manual -SOLD 2004 VW Jetta TDI 5 speed 300k -still driven daily |
#25
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I had the same problem with the bolts on mine backing out and shearing what was left. When I got the replacement they had started qa'ing the bolts as seen by the marker marks now on them. Think you have complaints? Mine went out on my wifes wagon and took one of the SLS lines with it.......
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http://superturbodiesel.com/images/sig.04.10.jpg 1995 E420 Schwarz 1995 E300 Weiss #1987 300D Sturmmachine #1991 300D Nearly Perfect #1994 E320 Cabriolet #1995 E320 Touring #1985 300D Sedan OBK #42 |
#26
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Quote:
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84 300D 255K "Mr B" ("Mr Becker") 79 300D 265K "Mrs B" 85 300TD 175K "Mali" (Sold) 74 Ford F-100 74K "Bonnie" (Sold) 67 Jeepster Commando (Sold) |
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the sooner you start... the sooner you'll get done If it ain't broke, don't fix it.. Its always simpler to tell the truth... 2007 Honda Accord EX 2007 Honda Accord SE V6 96 C220 97 Explorer - Found Another Home 2000 Honda Accord V6 - Found Another Home 85 300D - Found Another Home 84 300D - Found Another Home 80 300TD - Found Another Home Previous cars: 96 Caravan 87 Camry 84 Cressida 82 Vanagon 80 Fiesta 78 Nova Ford Cortina Opel Kadet 68 Kombi Contessa Last edited by whunter; 05-25-2010 at 07:40 PM. Reason: attached pictures |
#28
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re-boot the german ones.
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1984 123.193 372,xxx miles, room for Seven. 1999 Dodge Durango Cummins 4BTAA 47RE 5k lb 4x4 getting 25+mpgs, room for Seven. |
#29
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That's what CVJ does - for a price.
If my axles had the bolt-together inner joint, I might have been able to reboot them, but my 240D axles have all the joints sealed inside two-piece steel cans. To reboot those the factory way, requires a special crimp-tool to assemble the new cans. (Though some have claimed success using pliers) I tried the Dorman boots, but didn't have the special orange installation cone, and couldn't get them home with a tranny funnel. Plus, I needed the car up and running soon, without wasting more time, or one of the new boots, experimenting. So I got my $80 back for the boots, and got the CVJ rebuilts. Happy Motoring, Mark
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DrDKW Last edited by Mark DiSilvestro; 10-01-2009 at 10:56 AM. |
#30
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Tobybul...
Please give us details about how you slid the boot down the funnel. Is your red funnel just a reglar ol' plastic funnel? I tried the Dorman Flexx boots. Got one on, never could get the second one, it ripped up. I don't recall if I used Pledge or not. I may have used something like ArmorAll. It felt pretty slick.
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1984 300D 398K-daily driver 1998 Honda Accord 102K -wife's daily driver 1991 Volvo 740 289K 2000 Toyota Corolla 143K |
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