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#16
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Quote:
A loose nut or washer bouncing around in the oil pan can be sucked up against the screen and in time the action of it moving around will cut the screen and allow the bolt to enter the oil pump and lock it up. Larry Perkins I believe is the name of the fellow who wrote about this regarding the 3.5 603 motor. It is the only one with a bolted together scraper, IIRC. Those nuts and so forth in your pan do not belong there and may well be the culprits in your case.
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[SIGPIC] Diesel loving autocrossing grandpa Architect. 08 Dodge 3/4 ton with Cummins & six speed; I have had about 35 benzes. I have a 39 Studebaker Coupe Express pickup in which I have had installed a 617 turbo and a five speed manual.[SIGPIC] ..I also have a 427 Cobra replica with an aluminum chassis. |
#17
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I am beginning to think that is what happened. The sheared off bolt, bent teeth on the sprocket, broken roller on the chain, all point to the engine turning at 2800 rpm and the oil pump suddenly not turning at any rpm.
I will pull the oil pump in a little while and report back.
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Greg 2012 S350 BlueTEC 4Matic 2007 ML 320 CDI 2007 Leisure Travel Serenity 2006 Sprinter 432k 2005 E320 CDI 1998 SLK230 (teal) 1998 SLK230 (silver) 1996 E300D 99k, 30k on WVO Previous: 1983 240D, on WVO 1982 300D, on WVO 1983 300CD, on WVO 1986 300SDL 237k, 25k on WVO (Deerslayer) 1991 350SDL 249k, 56k on WVO - Retired to a car spa in Phoenix 1983 380 SEC w/603 diesel, 8k on WVO 1996 E300D 351k, 177k on WVO |
#18
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Double Jeopardy
Alex Trebek: what Jeopardy category and amount?
t walgamuth: I will take "engine lubrication" for $1000 please. Alex Trebek: The answer is "parts sitting harmlessly in the oil pan". t walgamuth: "What phrase is GregMN likely to never say again in his life". Alex Trebek: CORRECT! (I hate being the poster child for problems like this.) In the photo you can see the oil pump pickup screen with a hole in it just about the right size for the washer that I found in the pump to fit through. So. I need an oil pump, new sprocket, new chain, and a timing cover. Does anyone recognize that washer and know where it may have come from?
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Greg 2012 S350 BlueTEC 4Matic 2007 ML 320 CDI 2007 Leisure Travel Serenity 2006 Sprinter 432k 2005 E320 CDI 1998 SLK230 (teal) 1998 SLK230 (silver) 1996 E300D 99k, 30k on WVO Previous: 1983 240D, on WVO 1982 300D, on WVO 1983 300CD, on WVO 1986 300SDL 237k, 25k on WVO (Deerslayer) 1991 350SDL 249k, 56k on WVO - Retired to a car spa in Phoenix 1983 380 SEC w/603 diesel, 8k on WVO 1996 E300D 351k, 177k on WVO Last edited by GregMN; 11-27-2009 at 01:04 PM. |
#19
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Wonderful....please send my $1000 to the following address....
I am hopeful that you got lucky and did not damage the bearings and crank. It is possible. Good luck! (By the way, I did not believe it was possible either, but Larry convinced me!)
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[SIGPIC] Diesel loving autocrossing grandpa Architect. 08 Dodge 3/4 ton with Cummins & six speed; I have had about 35 benzes. I have a 39 Studebaker Coupe Express pickup in which I have had installed a 617 turbo and a five speed manual.[SIGPIC] ..I also have a 427 Cobra replica with an aluminum chassis. |
#20
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In the image, in post #15, of the items found in the pan:
The 2 short bolts are from the oil tray. I found were they go. I will be removing them all and reinstalling with loc-tite. The chain roller is from the oil pump chain. The larger washer, I think, is from the bolt that held the sprocket on. The smaller washer is the same as the one that jammed the pump gears. So there were 2 of the them. Where did they come from?
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Greg 2012 S350 BlueTEC 4Matic 2007 ML 320 CDI 2007 Leisure Travel Serenity 2006 Sprinter 432k 2005 E320 CDI 1998 SLK230 (teal) 1998 SLK230 (silver) 1996 E300D 99k, 30k on WVO Previous: 1983 240D, on WVO 1982 300D, on WVO 1983 300CD, on WVO 1986 300SDL 237k, 25k on WVO (Deerslayer) 1991 350SDL 249k, 56k on WVO - Retired to a car spa in Phoenix 1983 380 SEC w/603 diesel, 8k on WVO 1996 E300D 351k, 177k on WVO |
#21
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Does this help:
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#22
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As Paul Harvey would say " and now you know the rest of the story ". I now know what happened and why (sort of).
Look at the photo on post #15 of the parts found in the oil pan. Look at the photo on post #18 of the oil pump suction screen and the washer found inside the pump. The 2 small bolts found in the oil pan were 2 of 6 bolts used to hold the oil tray in place just under the crankshaft. The 2 thick washers, one found jammed in the oil pump and one still in the oil pan, were spacers that go between the oil tray and the main bearing bolt heads that the small bolts screw into. So, 2 bolts worked loose and the spacers eventually worked out. I do not know how long this took and then how long they set in the bottom of the pan (not harmlessly). I put loc-tite on the bolts and replaced them. I removed the other bolts and put loc-tite on them. The other 4 bolts were finger loose. Since this forum is not full of people with jammed oil pumps from loose parts floating around in their oil pans, it is not something that failed from the factory. Somebody screwed up, more to the point didn't finish screwing in. They put the bolts in finger tight and went on break, came back from break and put the pan back on. Since all the work was done at the MB dealer in Fargo, ND, I should be able to find out when the oil pan was last off. It might be worth a day trip, and 18 gallons of WVO to find out. Thanks for everyone's help so far. I should have all the parts here by Monday. I will let you know when it is back on the road.
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Greg 2012 S350 BlueTEC 4Matic 2007 ML 320 CDI 2007 Leisure Travel Serenity 2006 Sprinter 432k 2005 E320 CDI 1998 SLK230 (teal) 1998 SLK230 (silver) 1996 E300D 99k, 30k on WVO Previous: 1983 240D, on WVO 1982 300D, on WVO 1983 300CD, on WVO 1986 300SDL 237k, 25k on WVO (Deerslayer) 1991 350SDL 249k, 56k on WVO - Retired to a car spa in Phoenix 1983 380 SEC w/603 diesel, 8k on WVO 1996 E300D 351k, 177k on WVO |
#23
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It is back together and running. Seems fine. Oil pressure is where it was before.
Thanks Phil for the used pump and timing cover.
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Greg 2012 S350 BlueTEC 4Matic 2007 ML 320 CDI 2007 Leisure Travel Serenity 2006 Sprinter 432k 2005 E320 CDI 1998 SLK230 (teal) 1998 SLK230 (silver) 1996 E300D 99k, 30k on WVO Previous: 1983 240D, on WVO 1982 300D, on WVO 1983 300CD, on WVO 1986 300SDL 237k, 25k on WVO (Deerslayer) 1991 350SDL 249k, 56k on WVO - Retired to a car spa in Phoenix 1983 380 SEC w/603 diesel, 8k on WVO 1996 E300D 351k, 177k on WVO |
#24
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Good job Greg.
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Jim |
#25
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I've heard of this failure before on the 350s. I wonder if its worth dropping my pan and putting some red or black locktite on the bolts... Can you drop the pan with the motor in the car?
-Jason
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1991 350SDL. 230,000 miles (new motor @ 150,000). Blown head gasket Tesla Model 3. 205,000 miles. Been to 48 states! Past: A fleet of VW TDIs.... including a V10,a Dieselgate Passat, and 2 ECOdiesels. 2014 Cadillac ELR 2013 Fiat 500E. |
#26
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The motor must be lifted about 3" at the cross member. Remove the allen head bolt from each motor mount from below. Disconnect the motor mount shocks at the bottom. Disconnect the fan shroud so it can move with the fan. Disconnect the steering shock absorber. Remove the cross member under the front of the transmission. Use an engine hoist to lift the motor by the front lift point until you can pull the pan out.
I was also removing the timing cover. I could R&R the head faster and easier than the job I just did. If you are worried about a loose fastener getting sucked up into the oil pump, glue a reasonably powerful magnet to the outside, bottom, of the pan, and hope for the best.
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Greg 2012 S350 BlueTEC 4Matic 2007 ML 320 CDI 2007 Leisure Travel Serenity 2006 Sprinter 432k 2005 E320 CDI 1998 SLK230 (teal) 1998 SLK230 (silver) 1996 E300D 99k, 30k on WVO Previous: 1983 240D, on WVO 1982 300D, on WVO 1983 300CD, on WVO 1986 300SDL 237k, 25k on WVO (Deerslayer) 1991 350SDL 249k, 56k on WVO - Retired to a car spa in Phoenix 1983 380 SEC w/603 diesel, 8k on WVO 1996 E300D 351k, 177k on WVO |
#27
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I like the magnet idea
__________________
1991 350SDL. 230,000 miles (new motor @ 150,000). Blown head gasket Tesla Model 3. 205,000 miles. Been to 48 states! Past: A fleet of VW TDIs.... including a V10,a Dieselgate Passat, and 2 ECOdiesels. 2014 Cadillac ELR 2013 Fiat 500E. |
#28
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X2, compu
Most old front wheel drive BMC cars (mini etc) had a sump bolt with a long rod magnet protruding from the middle of it. I have often thought of getting one of these magnets , drilling into the center of the sump plug & pressing the magnet in. I can remember seeing some of these magnetic plugs at oil changes, covered in fine metal , Even saw one with a ball bearing stuck to it. Admittedly the BMC's sump had the gear box in it.
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Grumpy Old Diesel Owners Club group I no longer question authority, I annoy authority. More effect, less effort.... 1967 230-6 auto parts car. rust bucket. 1980 300D now parts car 800k miles 1984 300D 500k miles 1987 250td 160k miles English import 2001 jeep turbo diesel 130k miles 1998 jeep tdi ~ followed me home. Needs a turbo. 1968 Ford F750 truck. 6-354 diesel conversion. Other toys ~J.D.,Cat & GM ~ mainly earth moving |
#29
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Greg -- glad to read that you got (or are getting) this sorted out. Isn't it great when you have the resources to track this kind of mystery down, and ultimately solve a problem? I love my W124 300D, but there is no way I would be able to own and maintain such a car w/o the PeachParts forums. Gotta love the internet (and Phil, for sponsoring the forum, and the VERY helpful members here).
Anyway, glad things are working out. Hope you get your car back on the road pronto, and that she provides many more miles of healthy service!
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1992 300D 2.5T 1980 Euro 300D (sadly, sold) 1998 Jetta TDI, 132K "Rudy" 1974 Triumph TR6 1999 Saab 9-5 wagon (wife's) |
#30
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Weak points ? (Time bomb?)
I just purchased a 240k mile 300d OM602 and am contemplating refastening the oil pump sprocket bolt (w/locktite) and replacing the vacuum pump as PM items .
The timing chain is within spec . I wonder if it can go anyway ? |
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