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  #1  
Old 01-11-2010, 01:30 AM
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78 300d loop style glow plugs

Got a quick question. This car has the plugs in series and the power from the glow plug relay hooks to the #5 cylinder and then on to #1. The #4 plug keeps burning in half. Can't figure out why.
Any similar problems or suggestions?
Thanks.

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  #2  
Old 01-11-2010, 02:05 AM
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I'd check the connections to the #4 plug and the #3 plug and make sure the ground on the end is good. You could also do away with the series plugs and put in the pencil style parallel plugs, put in a wires to each one, and remove the ground, and you'll have a parallel style system with pencil plugs. They make pencil plugs that fit. I did it to my 240 a while back and haven't looked back.
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  #3  
Old 01-11-2010, 09:41 AM
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X2. Switch to the retrofit pencil plugs. Better plugs, quicker starts. Threads on here give the part number for the plug. No need to switch out the relay.
I have no idea why one plug would keep burning out unless it was getting excessive voltage which might happen if the power was bypassing plugs 3,2 and 1 and going directly to ground.
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1977 300d 70k--sold 08
1985 300TD 185k+
1984 307d 126k--sold 8/03
1985 409d 65k--sold 06
1984 300SD 315k--daughter's car
1979 300SD 122k--sold 2/11
1999 Fuso FG Expedition Camper
1993 GMC Sierra 6.5 TD 4x4
1982 Bluebird Wanderlodge CAT 3208--Sold 2/13
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  #4  
Old 01-11-2010, 11:33 AM
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Ok, thanks. I had removed the toaster style loops loop from and to each plug, cleaned for good connection, cleaned the ground etc, had the system working great and then the #4 plug melted. Scratched the interior of precombustion chamber and blew out with air, replaced the plug again and it lasted 1 day.
The suggestion of installing the pencil style plugs; I've read about them, but how can you not replace the relay when switching to them?
See actually I'm working on a neighbors car, got the inop glow system working and then the issue with the #4 plug started.
I appreciate all the good advice.
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  #5  
Old 01-11-2010, 12:02 PM
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Read the old thread. Talk was there was a kit to convert. I haven't located that kit. Some say that the relay (old type under steering column) doesn't require replacement.
Need some input.
Thanks.
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  #6  
Old 01-11-2010, 12:02 PM
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X3 on switching to the new style plugs, you wont regret it for a second. You can use your same relay just cut the glow time way down. You should go to a 80 amp fuse also.
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1985 Euro 240D 5 spd 140K
1979 240D 5 spd, 40K on engine rebuild
1994 Dodge/Cummins, 5 spd, 121K
1964 Allice Chalmers D15 tractor
2014 Kubota L3800 tractor
1964 VW bug

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  #7  
Old 01-11-2010, 12:07 PM
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Steve; sent you a pm.

Where can I get the pencil style glow plugs with the large thread to fit the head?
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  #8  
Old 01-11-2010, 12:33 PM
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i have a complete set of loop style glow plugs never used brand new
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  #9  
Old 01-11-2010, 12:38 PM
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Thanks for the offer of loop plugs, but I refuse to install anymore because #4 will melt.
Thanks.
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  #10  
Old 01-11-2010, 01:12 PM
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Search for retrofit glowplug part number here and then order them from Fastlane. You'll have to make jumper wires to go from plug to plug and then connect the plug nearest the firewall to the original hot wire from the fuse box on the firewall. Delete the original ground wire at the front of the block. Old relay in 123 chassis will work fine.
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1977 300d 70k--sold 08
1985 300TD 185k+
1984 307d 126k--sold 8/03
1985 409d 65k--sold 06
1984 300SD 315k--daughter's car
1979 300SD 122k--sold 2/11
1999 Fuso FG Expedition Camper
1993 GMC Sierra 6.5 TD 4x4
1982 Bluebird Wanderlodge CAT 3208--Sold 2/13
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  #11  
Old 01-11-2010, 01:16 PM
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Quote:
Originally Posted by kerry View Post
Search for retrofit glowplug part number here and then order them from Fastlane. You'll have to make jumper wires to go from plug to plug and then connect the plug nearest the firewall to the original hot wire from the fuse box on the firewall. Delete the original ground wire at the front of the block. Old relay in 123 chassis will work fine.
kerry states it well. I did this on my 240 without changing the relay. You can change the relay but it's not necessary.
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  #12  
Old 01-11-2010, 01:50 PM
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Quote:
Originally Posted by ridgerunner View Post
Steve; sent you a pm.

Where can I get the pencil style glow plugs with the large thread to fit the head?
Get them right here, price is good and they support this forum, click on "parts" at the top of the page.
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1985 Euro 240D 5 spd 140K
1979 240D 5 spd, 40K on engine rebuild
1994 Dodge/Cummins, 5 spd, 121K
1964 Allice Chalmers D15 tractor
2014 Kubota L3800 tractor
1964 VW bug

"Lifes too short to drive a boring car"
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  #13  
Old 01-11-2010, 01:55 PM
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KIT for converting LOOP series GP to hotter pencil parallel system

F1101-88322 KIT for converting LOOP series GP to hotter pencil parallel system
F1101-88322 KIT for converting LOOP series GP to hotter pencil parallel system
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  #14  
Old 01-11-2010, 09:04 PM
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A bad injector on that cylinder can burn out glow plugs like that.
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  #15  
Old 01-12-2010, 01:08 AM
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Hey thanks to all for the info. Hunter sent me a link for the plugs and the kit. Looks like this is the direction I'll go.
Ya all keep up the good job.
Thanks.

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