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#1
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stuck in New Orleans
having "some" trouble with my 82 300sd
just got some welding done on my oil filter stand and while i was messing with it i tried to fix the manual filter which was leaking wrapped the top (under the white cap) with teflon tape and it stopped leaking drove it around and everything seemed fine then the car sat for 5 days the manual pump doesn't have any pressure at all when i pump it nothing at all got the filter stand welded and now when i tried to fire it up it revs up at first go and then quits thought maybe i sucked some air into the fuel lines when i removed the manual pump i have bled the lines from the mechanical pump to the fuel filter and then into the base of the injector(fuel distributor?) bled fine the return on the back side of the return bled fine all of this with the mechanical pump NOTHING comes out of the top of the injector(fuel distrubutor) or at the engine where the fuel lines go into the motor nothin still the rev when i first turn the key and then it dies nothin
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1985 MB 300SD 1982 MB 300SD 1977 Jawa 634 California w/ sidecar |
#2
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It sounds like the primer pump is still sucking air. (especially since you mentioned the old-style white cap) The problem is how to pressurize the fuel system, driving out the air, without the primer pump. You might be able to use a spare fuel can, placed higher and connected to the input of the IP. Still, you are probably looking at a lot of cranking.
Of course the best scenario is locating a new-style primer pump. Maybe others will chime in here, that are from the area, with maybe a NAPA location that might carry the pump.
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Sam 84 300SD 350K+ miles ( Blue Belle ) |
#3
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Not sure what you mean by fixing the leak at the manual filter with teflon tape. Can you elaborate on what you did?
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1977 300d 70k--sold 08 1985 300TD 185k+ 1984 307d 126k--sold 8/03 1985 409d 65k--sold 06 1984 300SD 315k--daughter's car 1979 300SD 122k--sold 2/11 1999 Fuso FG Expedition Camper 1993 GMC Sierra 6.5 TD 4x4 1982 Bluebird Wanderlodge CAT 3208--Sold 2/13 |
#4
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i wrapped the tape around the top of the plunger just beneath where it flares out
that way when i screwed it down it would have the tape there to block the fuel from leaking out must have made it mad or something
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1985 MB 300SD 1982 MB 300SD 1977 Jawa 634 California w/ sidecar |
#5
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tape very bad idea on a fuel system... you have a filter between it and the IP, so at least that's ok, but there is a washer on that pump. if it's leaking, it's leaking on the pump itself, not the connection to the lift pump. just get a new one in there. tape will always leak.
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread "as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do! My drivers: 1987 190D 2.5Turbo 1987 190D 2.5Turbo 1987 190D 2.5-5SPEED!!! 1987 300TD 1987 300TD 1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere! |
#6
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To bleed system without use of primer pump (What you call manual filter);
remove return hose from the secondary filter housing (cigar hose) Carefullyapply compressed air to the return line to the fuel tank (cigar hose). You will hear air escaping from the tank vent, that is ok. Fuel will in time start to flow from fitting on the secondary filter fitting, best catch this on a bottle. When there are no longer air bubbles in this fuel stream, quickly remove the air supply and replace the return line back on the fitting. If you are not quick, fuel will come back up the return line & make a mess. You should make sure that you have at least 1/2 a tank of fuel before you try this and the car is not facing up hill. Get yourself a new style primer pump from Phil at fastlane. Good Luck !!
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Grumpy Old Diesel Owners Club group I no longer question authority, I annoy authority. More effect, less effort.... 1967 230-6 auto parts car. rust bucket. 1980 300D now parts car 800k miles 1984 300D 500k miles 1987 250td 160k miles English import 2001 jeep turbo diesel 130k miles 1998 jeep tdi ~ followed me home. Needs a turbo. 1968 Ford F750 truck. 6-354 diesel conversion. Other toys ~J.D.,Cat & GM ~ mainly earth moving |
#7
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yeah
should have just replaced it thot it worked ok getting a new one tomorrow i hope
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1985 MB 300SD 1982 MB 300SD 1977 Jawa 634 California w/ sidecar |
#8
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Its not just a Mercedes part. Its a Bosch part and has several applications. BOSCH DIESEL HAND PRIMER PUMP
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92 300D 2.5L OM602 OBK #59 |
#9
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if you get some of that tape in your fuel system it might clog it up good...
it doesn't take much tape to screw things up.
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1984 300TD "MAX" 303K+ still going... fast '70 Chevelle 200k+ home built Shovelhead chopper |
#10
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pretty sure the tape didn't break loose and go into the system
i put on a new primer pump pumped it about 400 times and learned that if i pump it too hard there is some sort of over pressure relief (?) makes a sort of squishing noise anyway pumped it more gently/slower and i could hear it moving fluid getting good return at the fuel filter on the return line but still nothing at the injectors and it still just revs up when i try to start it and then immediately dies
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1985 MB 300SD 1982 MB 300SD 1977 Jawa 634 California w/ sidecar |
#11
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for the record
the tape went around the top of the plunger not at the threads where it went into the fuel pump
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1985 MB 300SD 1982 MB 300SD 1977 Jawa 634 California w/ sidecar |
#12
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Sounds like ther is air trapped in the injector lines. crack open each line at the injector, crank until you see fuel, then tighten the lines.
It seemed like forever to bleed out the air when I changed out the injectors.
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RRGrassi 70's Southern Pacific #5608 Fairmont A-4 MOW car 13 VW JSW 2.0 TDI 193K, Tuned with DPF and EGR Delete. 91 W124 300D Turbo replaced, Pressure W/G actuator installed. 210K 90 Dodge D250 5.9 Cummins/5 speed. 400K |
#13
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I checked and NAPA does carry that primer pump:
http://www.napaonline.com/Search/Results.aspx?Ntt=fuel%20primer%20pump&Ntk=Keyword&N=599001+101984+50044+2044068
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Sam 84 300SD 350K+ miles ( Blue Belle ) |
#14
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i did this once om my C30 but maybe i'm missing something
using the manual primer pump.... (the battery is almost dead and i don't have either another car to jump from right now or a battery charger) i loosen all 5 of the nuts on top of the injectors at once or one at a time? i removed the nut from on top of the rear injector and pumped about 20x and absolutely nothing happened i even took off the return line where it goes from rubber to metal and heads back to the tank and put my finger over the end of the hose with the injectoer nut off the hand pump pressurised the system but nothing came out of the line to the injector this car ran absolutely fine before i started this process what i get for trying to fix a small problem
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1985 MB 300SD 1982 MB 300SD 1977 Jawa 634 California w/ sidecar |
#15
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The primer pump only delivers fuel to the IP. You will not see fuel unless you are cranking the engine.
I know, a dead battery prevents this...
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RRGrassi 70's Southern Pacific #5608 Fairmont A-4 MOW car 13 VW JSW 2.0 TDI 193K, Tuned with DPF and EGR Delete. 91 W124 300D Turbo replaced, Pressure W/G actuator installed. 210K 90 Dodge D250 5.9 Cummins/5 speed. 400K |
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