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D_Ryan 05-04-2010 10:38 PM

Operating temp revisited
 
Good Evening All;

A search of the archives didn't really turn up a definitive answer, so I'm soliciting opinions once again...

1985 300TD Cali-spec w/278K on the clock, 101K on new long block.

The thermostat had stuck open, evidenced by the long time required to get up to temperature. Driving highway speeds (70 - 75) with temps in the 40's - 50's I would never see 80 on the temp gauge. Thermostat replaced yesterday, and this morning driving my commute I saw the gauge running right around 100 (ambient temp of low 70's).

Checked the reservoir before driving home this evening, and it was very low (I had run the heater on the drive down this a.m.). Topped it off w/ Xerox and H2O, and drove it home (~50 miles). Outside temps now low 80's, and the temp gauge hovered around 95 or so (about the needles' width below the 100 mark).

Cause for worry, or am I within a viable operating range?

Need to run 500+ miles to Columbus, OH this weekend, hence the concern.

Thanks in advance,
Dave

aaa 05-04-2010 10:45 PM

It should be at 80 most of the time. Probably the new thermostat's a dud. When I replaced mine it started going all over the place too. I just ignore it but it's never gotten as high as 100 though. It is a range though, perfectly fine til the red mark, I just like a nice big buffer.

JHZR2 05-05-2010 12:32 AM

typically Ive seen that the needle sits covering the upper circle in the eight of the 80 mark.

traffic with ac in the summer can cause a creep to 100, but that;s it.

toomany MBZ 05-05-2010 01:02 PM

My CD runs near 100 C all the time after warming up.

andrewjtx 05-05-2010 01:04 PM

90c until I turn the heater on, then it drops for a while until the uncirculated coolant warms back up.

mplafleur 05-05-2010 01:47 PM

80* all the time, no matter the weather.

If it never got to 80 without the thermostat, then your system is capable of removing the heat. If it now is at 100, then try another thermostat.

I've had two brand new thermostat's (one from the dealer) go bad within weeks of their installation in the last 6 months.

okyoureabeast 05-05-2010 02:05 PM

Winter it hovers near 80*. In the summer doing stop and go I've pushed it to the 90* mark, but that drops as soon as I start moving.

AC is dead on my car. :(

DeliveryValve 05-05-2010 03:09 PM

I've been seeing many threads here and on other forums about this 100º issue lately after replacing the thermostat.

I believe there is a run of incorrectly calibrated thermostats that were brought to the market.

Everyone needs to stove pot water test their thermostat before installing it in their car.

Put the thermostat in a pot of water, get an accurate thermometer, put the pot on the stove and bring to boil. Note at what temperature the t-stat opens up and compare it to the spec stamped on the t-stat. If it opens higher then the stamped temp, then it is bad.


.

JHZR2 05-05-2010 03:18 PM

+1 but do a search back to around 2002, I remember the same thing then...

Junkman 05-05-2010 03:54 PM

Starting point in heat discussion is always confirming actual temp & comparing with dash gauge. That said, I just bought a infared thermometer from Harbor Freight for use on vehicles where a meat thermometer can't be put directly into the radiator. It's good for measuring what temp the tstat opens & checking for radiator blockages. ~$15

snookwhaler 05-05-2010 05:14 PM

+1 on posts 8 and 10.

Check the thermostat before you put it in the car. After it is in the car "shoot the housing" with an laser infrared thermometer. Mine turned out to be right on the money. 80 to 90 in the middle of summer running the A/C all the time. I've had mine head towards 100 in traffic. But, it never actually made it that far.

The above is all on a properly operating cooling system with a new radiator and fan clutch as of last summer.

85chedeng300D 05-05-2010 11:48 PM

Burp the system

vstech 05-05-2010 11:59 PM

Quote:

Originally Posted by mplafleur (Post 2461743)
80* all the time, no matter the weather.

If it never got to 80 without the thermostat, then your system is capable of removing the heat. If it now is at 100, then try another thermostat.

I've had two brand new thermostat's (one from the dealer) go bad within weeks of their installation in the last 6 months.

not so. the motor can easily register low temps with the thermostat out, due to the way water flows without the thermostat. motor can be very hot, but read low, and have no flow through the heater because of it. you still need to have a good clean radiator that would not have shown up with the thermostat out.
no need to burp with a turbo system. self burping.

tangofox007 05-06-2010 12:32 AM

Quote:

Originally Posted by DeliveryValve (Post 2461802)

Put the thermostat in a pot of water, get an accurate thermometer, put the pot on the stove and bring to boil. Note at what temperature the t-stat opens up and compare it to the spec stamped on the t-stat. If it opens higher then the stamped temp, then it is bad.


Unfortunately, it's not that simple. A properly operating thermostat does not just pop open at the specified temp. It should open gradually as the temp rises above the "spec" temperature. According to the 617.95 engine manual, the thermostat should start opening at 80 degrees and not fully actuate until reaching 94 degrees. Failure to understand that concept would make it likely that a perfectly performing thermostat would be misdiagnosed as faulty.

Additionally, the fact that the bypass is not fully closed below 94 degrees would seem to suggest that 80 degrees is not the target operating temp for the 617 engine.

charmalu 05-06-2010 12:32 PM

Tango, what do you mean the turbo engines don`t need to be burped? first I heard they are self burping. this is the first I have read this.
All I have read on the forum is these engines need to be burped.

Is the U-shaped little pipe on the front of the engine the burper?

when I first bought the 85 300D, it didn`t have the U-pipe, and other 85`s I saw at PNP didn`t have them either, yet I saw it on older engines. couldn`t tell you now if it was on NA or turbo engines I saw them.
I have one now on the 85.

Charlie

DeliveryValve 05-06-2010 01:25 PM

Quote:

Originally Posted by tangofox007 (Post 2462105)
Unfortunately, it's not that simple. A properly operating thermostat does not just pop open at the specified temp. It should open gradually as the temp rises above the "spec" temperature. According to the 617.95 engine manual, the thermostat should start opening at 80 degrees and not fully actuate until reaching 94 degrees. Failure to understand that concept would make it likely that a perfectly performing thermostat would be misdiagnosed as faulty.

Additionally, the fact that the bypass is not fully closed below 94 degrees would seem to suggest that 80 degrees is not the target operating temp for the 617 engine.

You are correct. I failed to explain further. Thanks in adding that information.



.

DeliveryValve 05-06-2010 01:27 PM

Quote:

Originally Posted by charmalu (Post 2462316)
Tango, what do you mean the turbo engines don`t need to be burped? first I heard they are self burping. this is the first I have read this.
All I have read on the forum is these engines need to be burped.

Is the U-shaped little pipe on the front of the engine the burper?

when I first bought the 85 300D, it didn`t have the U-pipe, and other 85`s I saw at PNP didn`t have them either, yet I saw it on older engines. couldn`t tell you now if it was on NA or turbo engines I saw them.
I have one now on the 85.

Charlie

Charlie, what is this U-shaped pipe you speak of? Got a pic?



.

tangofox007 05-06-2010 01:45 PM

Quote:

Originally Posted by charmalu (Post 2462316)
Tango, what do you mean the turbo engines don`t need to be burped?

It would appear that you have your wires crossed about who said what.

But even though I didn't say that, I do agree with the gentleman who did. The 617.95 engine has a built-in vent in the thermostat housing which is intended to automatically purge air from the cooling system. In my experience, it seems to work as intended. However, given the relatively small size of the passage, it would be easy to envision a poorly maintained cooling system in which the passage was obstructed and incapable of functioning as designed.

Have you ever wondered about that small hole on one side of the thermostat gasket?

charmalu 05-08-2010 02:03 PM

Tango you are right. I was refering to post #13, VSTECH. my appoloizes. :o

I don`t remember a little hole in the thermostat, but been a while since I have one in front of me to look at.
I know Diesel Giant shows drilling a little hole in one for a cooling problem,
but something I wouldn`t do, better to just fix the problem.

DeliveryValve, the little U tube I was refering to, is the one in the front of the head, that connects to the watter pump housing.
I was with JT20 up here in Portland, Or yesterday. looking at his 85 300TD, it also doesn`t have this tube.
http://i131.photobucket.com/albums/p...t/SSPX0407.jpg

Here is picture of what I was talking about. Thanks to SIRNIK84 in his currently running thread.

Charlie

tangofox007 05-08-2010 02:26 PM

Quote:

Originally Posted by charmalu (Post 2463410)

I don`t remember a little hole in the thermostat...

I didn't say the hole was in the thermostat. It's in the thermostat gasket.

http://catalog.peachparts.com/ShopByVehicle.epc?q=1982-Mercedes--Benz-300d-Cooling--System&yearid=1982%40%401982&makeid=63%40%40MERCEDES+BENZ%40%40X&modelid=6190%3AMBC%7C1504%3AED%7C10 000135%40%40300D&catid=240909%40%40Cooling+System&subcatid=240977@@Thermostat&mode=PA

charmalu 05-08-2010 02:46 PM


Ok, now Iam up to speed with you.

Charlie

DeliveryValve 05-08-2010 02:49 PM

Quote:

Originally Posted by charmalu (Post 2463410)
...
DeliveryValve, the little U tube I was refering to, is the one in the front of the head, that connects to the watter pump housing.
I was with JT20 up here in Portland, Or yesterday. looking at his 85 300TD, it also doesn`t have this tube....

Ah, I didn't realize not all 617.95x motors had this part. Interesting info.




.

DeliveryValve 05-08-2010 02:51 PM

1 Attachment(s)
Per FSM.
Quote:

Venting of thermostat housing


The thermostat housing is suspended and has an inte grated, independent venting system. The air will flow to radiator and expansion tank through a bore which bypasses the coolant thermostat.


a From radiator b To radiator


This venting method has the following advantages:
a) When filling-in the coolant, the coolant circuit will be automatically vented.
b) Better continuous venting of coolant circuit when engine is operating.


http://www.peachparts.com/shopforum/...1&d=1273341023

.



.

charmalu 05-09-2010 02:25 AM

I have seen that little vent tube before when the hose was off. I wonder if all 617 engines had this, or was started some where in mid production?

Then why does every one say to burp the system? I usually fill the upper hose until I see the coolant come out the radiator, then slip on the hose.

Now I need to check the 240 to see what it has.

Charlie

LNGfish 05-09-2010 09:21 AM

Chamalu,

I replaced the U shaped tubing on top of the water pump and my understanding it that it is a Pump Vent to make sure the Pump is flooded. My U Tube was dripping. Phil had the tube.

This means it burps the Pump (Primes)but not the block passages. I never heard of "burping the block".

My 1989 325 BMW 325i has a needle valve Burping location on the thermostat housing.

I don't believe these MB have this but if they do it may be on the T Housing.

I'll have to look at mine.

Steve

LNGfish 05-09-2010 09:24 AM

Great Sketch. That shows it all. TY

LNGfish 05-09-2010 09:30 AM

BTW,

These U-tubes usually starting dripping in the back where U really can't see where it is cracked or corroded. FYI the tube is made out of steel not a yellow metal as I had thought. My Tube was just worn out from the inside from water flowing through it. I'd call it Erosion Wear. Now I don't use any cooling water at all. Before I had to add some once in a blue moon.

jt20 05-09-2010 11:57 AM

Quote:

Originally Posted by charmalu (Post 2463652)
I have seen that little vent tube before when the hose was off. I wonder if all 617 engines had this, or was started some where in mid production?

I agree.

from what i have seen, only the '85 / late '84 does not have it.

I had an '81 240d that did have it.

charmalu 05-09-2010 01:07 PM

My 80 240 has the metal U-tube. I put one on the 85 a few years ago thinking maybe some one removed it. can`t hurt I guess.
I have a spare 84 engine, I`ll have the check it when I get back home.

Maybe they ran out of them ;).

Charlie


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