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  #16  
Old 09-09-2010, 08:30 PM
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I think all of us who have been there with a damaged bolt/stud will agree that the removal is more an art than a science. Some one could write a good DIY on all the different ways one can try to get the ###### thing out !! We all have our favorite ways.

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  #17  
Old 09-09-2010, 09:50 PM
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Quote:
Originally Posted by pwagon View Post
I've always been wary of overtorquing anything on my 85 300d given its age. I'd read on this forum how people had sheared off bolts by accident while doing routine maintenance... Well, it's happened to me. I was snugging up the filter housing bolts and one of them sheared off almost immediately, and the car is undriveable without it.

I've searched low and high on the forum, but can't find a relevant thread. What's the best way to go about fixing this? How do I replace the bolt without damaging or replacing the housing?
Was it something like this????
http://benzguy.piczo.com/wouldyouliketolearnfrommymistakes?cr=7&linkvar=000044

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  #18  
Old 09-09-2010, 10:07 PM
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Quote:
Originally Posted by tangofox007 View Post
I think the mistake here might involve your interpretation of the OP's statement:
My interpretation is that he over-torqued it significantly enough to break the stud.

I believe the tightening torque for those nuts is about 25-30nm, which is hardly anything.
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  #19  
Old 09-09-2010, 10:22 PM
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the nuts on the oil filter housing never need much torque. you tighten it enough to compress the o-ring and it's good. further tightening and the cover hits the housing, further tightening from that, and it's POP of the bolt!
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  #20  
Old 09-09-2010, 11:06 PM
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Quote:
Originally Posted by curtludwig View Post

I'm absolutely flabbergasted by this one. I can't even begin to count how many oil changes I've done and never had one of those bolts break, especially not "almost immediately"...
Have you considered how much pressure is on the filter lid, which is being held in place by nothing but those two studs?
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  #21  
Old 09-09-2010, 11:47 PM
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Quote:
Originally Posted by tangofox007 View Post
Have you considered how much pressure is on the filter lid, which is being held in place by nothing but those two studs?
If you calculate the pounds per square inch on the Lid it would not come near the combined Tinsel Strength of the 2 studs.
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  #22  
Old 09-10-2010, 12:11 AM
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Originally Posted by Diesel911 View Post
If you calculate the pounds per square inch on the Lid it would not come near the combined Tinsel Strength of the 2 studs.
Tinsel strength, eh? That's nothing short of hilarious!!!
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  #23  
Old 09-10-2010, 12:31 AM
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Quote:
Originally Posted by tangofox007 View Post
Tinsel strength, eh? That's nothing short of hilarious!!!

you could simply offer a correction.

the lid sees 100psi max on a working oil system
that puts about 1260 pounds of force on the lid.

tensile strength of steel ~ 40k psi

the studs can handle almost 2000 pounds each (disregarding fastener limits)
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  #24  
Old 09-10-2010, 12:37 AM
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Tinsel strength, I will have to get back to you on that. Next Christmas I will do an experiment to calculate it, we dont have any old tinsel here at the moment !!
Maybe the suggestion was to tie the lid on with tinsel?

Sorry Diesel 911, we are just taking it out of you for a minute !!
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I no longer question authority, I annoy authority. More effect, less effort....

1967 230-6 auto parts car. rust bucket.
1980 300D now parts car 800k miles
1984 300D 500k miles
1987 250td 160k miles English import
2001 jeep turbo diesel 130k miles
1998 jeep tdi ~ followed me home. Needs a turbo.
1968 Ford F750 truck. 6-354 diesel conversion.
Other toys ~J.D.,Cat & GM ~ mainly earth moving
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  #25  
Old 09-10-2010, 09:30 AM
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Quote:
Originally Posted by jt20 View Post
tensile strength of steel ~ 40k psi
Really? How is it that "steel" of unspecified type, dimension or configuration can by attributed to have any particular measure of ultimate tensile strength?

Last edited by tangofox007; 09-10-2010 at 12:21 PM.
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  #26  
Old 09-10-2010, 12:18 PM
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Quote:
Originally Posted by tangofox007 View Post
Really? How is that "steel" of unspecified type, dimension or configuration can by attributed to have any particular measure of ultimate tensile strength?

so, remind me, who is the one with poor grammar here.

that sentence is nothing short of hilarious!

Sorry I didn't spend my entire evening looking up an accurate number for the steel in use, perhaps I made a mistake.

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  #27  
Old 09-10-2010, 12:32 PM
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The ultimate tensile strength of those steel studs is much more likely to be above 100,000 psi.
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  #28  
Old 09-10-2010, 12:33 PM
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Quote:
Originally Posted by tangofox007 View Post
Really? How is it that "steel" of unspecified type, dimension or configuration can by attributed to have any particular measure of ultimate tensile strength?

I estimated the dimensions of the cap and each stud

each stud has a about a 1/8" radius

the cap, a 2" radius

the weakness with the stud is that is a fastener, so it will not hold up to the tensile strength of the steel. I am just offering a rough estimate.
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  #29  
Old 09-10-2010, 12:36 PM
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Originally Posted by Jetmugg View Post
The ultimate tensile strength of those steel studs is much more likely to be above 100,000 psi.
what kind of steel do you think it is?

Last edited by jt20; 09-10-2010 at 01:00 PM.
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  #30  
Old 09-10-2010, 12:41 PM
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Quote:
Originally Posted by Craig View Post
I did than once. I was able to grab onto the broken stud and unscrew it, I used a bolt in place of the stud until I was able to get a replacement from the dealer; I actually replaced them both.
Is the replacement stud only available from the dealer? I think I should be able to ease i out without drilling, thankfully. Won't know until I'm back with the car tomorrow.

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