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  #1  
Old 10-28-2010, 07:51 AM
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How Do I Move Washer Reservoir to Access Aux Water Pump?

Need to replace aux water pump on 1991 300D....can see it sitting beneath washer reservoir. While I don't know that I need to remove entirely the washer reservoir, I at least need to move it out of the way.

Can someone walk me through the steps? I imagine it's pretty basic, but I thought I'd check with those who've done it before. Looked for it in the FSM, but couldn't find it.

Thank you.

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  #2  
Old 10-28-2010, 08:41 AM
vstech's Avatar
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you unplug the power to the pumps, or just pop the pumps out of the reservoir, then just lift it up.
if you have heated lines in the lid, you need to move them out of the way first.
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  #3  
Old 10-28-2010, 08:49 AM
mommamia
 
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Remove two top hoses on the reservoir, disconnect or pop out the pumps at the base of the reservoir and the reservoir will slide straight up. Remember that it's probably been sitting there for 18 years. Give it a nice firm pull.
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  #4  
Old 10-28-2010, 08:57 AM
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Do I need to clamp the top two hoses, the ones that feed coolant through the reservoir? Or will I just need to concern myself with clamping the hoses to the AWP?

Don't own any clamps...will get some today.
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14 E250 Bluetec 4Matic "Sinclair", Palladium Silver on Black, 154k miles
06 E320 CDI "Rutherford", Black on Tan, 172k mi, Stage 1 tune, tuned TCU
91 300D "Otis", Smoke Silver, 142k mi, wastegate conversion

19 Honda CR-V EX 61k mi
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  #5  
Old 10-28-2010, 09:14 AM
mommamia
 
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Just the 2 hoses to the AWP. If you unplug the power to the windshield washer pump/s you will not lose anything If you just simply pop the pumps out all your going to lose is windshield water fluid through the hole/s that the pumps were in.
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  #6  
Old 10-28-2010, 09:32 AM
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Quote:
Originally Posted by dablk1 View Post
Remove two top hoses on the reservoir, disconnect or pop out the pumps at the base of the reservoir and the reservoir will slide straight up. Remember that it's probably been sitting there for 18 years. Give it a nice firm pull.
Thanks....that was easy enough.

That AWP is pretty tight down in there....debating whether to do it myself or have my indie do it. Can't imagine he'd charge me more than 1/2 hour.
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14 E250 Bluetec 4Matic "Sinclair", Palladium Silver on Black, 154k miles
06 E320 CDI "Rutherford", Black on Tan, 172k mi, Stage 1 tune, tuned TCU
91 300D "Otis", Smoke Silver, 142k mi, wastegate conversion

19 Honda CR-V EX 61k mi
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1961 Very Tolerant Wife
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  #7  
Old 10-28-2010, 09:48 AM
mommamia
 
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You could do it yourself in 15 mins without the clamps. From the way it sounds you've already removed the reservoir. The AWP is righ there. You can disconnect the power and the hoses. Slide it out of the rubber, slide the new one in and reconnect everything.
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  #8  
Old 10-28-2010, 09:56 AM
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Quote:
Originally Posted by dablk1 View Post
You could do it yourself in 15 mins without the clamps. From the way it sounds you've already removed the reservoir. The AWP is righ there. You can disconnect the power and the hoses. Slide it out of the rubber, slide the new one in and reconnect everything.
So I don't need to clamp the coolant lines? In which case, what, just a little bit dribbles out and that's all?

So the rubber holder stays connected and intact?
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14 E250 Bluetec 4Matic "Sinclair", Palladium Silver on Black, 154k miles
06 E320 CDI "Rutherford", Black on Tan, 172k mi, Stage 1 tune, tuned TCU
91 300D "Otis", Smoke Silver, 142k mi, wastegate conversion

19 Honda CR-V EX 61k mi
Fourteen other MB's owned and sold
1961 Very Tolerant Wife
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  #9  
Old 10-28-2010, 10:11 AM
mommamia
 
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You don't have to clamp the coolant lines, but you will have a little coolant loss if you don't. Don't disconnect them and take a coffee break. You can actually do one at a time. Depending on the conditions of you hoses(rubber is flexible) . Disconnect one at a time and attach to new one. Slide out the old one and slide the new one into the rubber holder. If you really don't have th confidence to do it, then let your indie do it.
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  #10  
Old 10-28-2010, 10:34 AM
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Quote:
Originally Posted by dablk1 View Post
You don't have to clamp the coolant lines, but you will have a little coolant loss if you don't. Don't disconnect them and take a coffee break. You can actually do one at a time. Depending on the conditions of you hoses(rubber is flexible) . Disconnect one at a time and attach to new one. Slide out the old one and slide the new one into the rubber holder. If you really don't have th confidence to do it, then let your indie do it.
I'll probably give it a shot....my main concern when I looked at it was how tight it was down there.
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14 E250 Bluetec 4Matic "Sinclair", Palladium Silver on Black, 154k miles
06 E320 CDI "Rutherford", Black on Tan, 172k mi, Stage 1 tune, tuned TCU
91 300D "Otis", Smoke Silver, 142k mi, wastegate conversion

19 Honda CR-V EX 61k mi
Fourteen other MB's owned and sold
1961 Very Tolerant Wife
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  #11  
Old 10-30-2010, 08:08 AM
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Replaced the pump on mine without removing the tank.

If you remove the tank, you'll probably spill more collant when removing the pump. Do it quickly and refill with a little coolant when done.

Or, flush the system with water and replace all coolant. It is supposed to be done every 2. years.
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  #12  
Old 10-30-2010, 12:56 PM
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Quote:
Originally Posted by FrodeS View Post
Replaced the pump on mine without removing the tank.

If you remove the tank, you'll probably spill more collant when removing the pump. Do it quickly and refill with a little coolant when done.

Or, flush the system with water and replace all coolant. It is supposed to be done every 2. years.
That's impressive...it's hard to imagine you would have room to maneuver your hands and deal the the hose connections with the tank in the way.
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14 E250 Bluetec 4Matic "Sinclair", Palladium Silver on Black, 154k miles
06 E320 CDI "Rutherford", Black on Tan, 172k mi, Stage 1 tune, tuned TCU
91 300D "Otis", Smoke Silver, 142k mi, wastegate conversion

19 Honda CR-V EX 61k mi
Fourteen other MB's owned and sold
1961 Very Tolerant Wife
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  #13  
Old 10-30-2010, 01:08 PM
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I suspect that he's describing the operation in a different model, where he didn't remove the expansion tank.
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  #14  
Old 10-30-2010, 01:33 PM
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Quote:
Originally Posted by babymog View Post
I suspect that he's describing the operation in a different model, where he didn't remove the expansion tank.
That makes sense....otherwise the guy's missed his calling as a neurosurgeon!
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14 E250 Bluetec 4Matic "Sinclair", Palladium Silver on Black, 154k miles
06 E320 CDI "Rutherford", Black on Tan, 172k mi, Stage 1 tune, tuned TCU
91 300D "Otis", Smoke Silver, 142k mi, wastegate conversion

19 Honda CR-V EX 61k mi
Fourteen other MB's owned and sold
1961 Very Tolerant Wife
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  #15  
Old 10-30-2010, 01:54 PM
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not to hijack, but is the process the same on 124's? just a firm tug upwards?

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