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#31
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I'd not try lifting it 1" maybe 1/2" but I think it may damage the mm's
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread "as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do! My drivers: 1987 190D 2.5Turbo 1987 190D 2.5Turbo 1987 190D 2.5-5SPEED!!! 1987 300TD 1987 300TD 1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere! |
#32
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Quote:
Put the alternator up through the bottom and attach bottom bolt. Install the bracket to the alternator with the adjusting bolt. Slip the belts on and tighten the adjuster to move the bracket towards the motor. ( The alternator body is bigger so you have to do this otherwise the alternator will hit the motor before you can get the bracket lined up to put the upper bolt through the motor. Snug up the bolts and tighten the tensioner. Finish tightening the bolts and you're done. The only down side is that there is now less adjustment available for the tension bolt because of the larger body of the alternator. If your belts are too short you cant get them on and if they're too long you will not be able to tension them. Even with the right length belt you usually max out of tension adjustment. I use a smaller pulley and clock the terminal studs to be on the opposite side of the mounting ears. See attached pics.
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'70 F100 shortbed '82 Diesel Westy '83 Euro 300TD Curtlo Viper Yeti ARC Surly long haul trucker Last edited by Fattyman; 12-29-2010 at 02:38 AM. |
#33
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Quote:
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85 300D turbo pristine w 157k when purchased 161K now 83 300 D turbo 297K runs great. SOLD! 83 240D 4 spd manual- parted out then junked |
#34
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I get mine through another supplier who just happens to be the former employer of your supplier! Yes, it's way easier to put the alternator up and in before you mount the bracket. You have the right belt and you'll be at the end of the tension adjustment when finalized. It should be fine. As long as your wires aren't stretched you should be OK. He could have clocked yours 90 degrees more to get the studs closer but if it works it works. I believe that your guy will be running out of cores soon! Don't ask me how I know
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'70 F100 shortbed '82 Diesel Westy '83 Euro 300TD Curtlo Viper Yeti ARC Surly long haul trucker |
#35
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My wires are stretched. I had to cut the sheathing over the bundle to give it more length. Your regulator has phillips head screws where mine has slotted. I will replace mine with socket heads which makes changing regulator much easier. I meant to do that before installing the alternator but I was in a rush. Also would have liked to look at the commutator to see how much copper there is. Do rebuilders always put on a new commutator and new brushes?
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85 300D turbo pristine w 157k when purchased 161K now 83 300 D turbo 297K runs great. SOLD! 83 240D 4 spd manual- parted out then junked |
#36
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Based on the description of your guy from his former employer probably not The brushes come with the regulators though so they should be new. Most would not swap the commutator unless it failed the growler test anyway unless the rings were clearly worn out.
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'70 F100 shortbed '82 Diesel Westy '83 Euro 300TD Curtlo Viper Yeti ARC Surly long haul trucker |
#37
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Quote:
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85 300D turbo pristine w 157k when purchased 161K now 83 300 D turbo 297K runs great. SOLD! 83 240D 4 spd manual- parted out then junked |
#38
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I bought one of these a few years ago. I did have some problems. I did mount it and did the wiring. I put in new larger amp wires. I am thinking 4 amp. I think I kept the blue wire (sensor) the same. If I remeber right, the origianl belt is a 1024. I went with a 1030 or 1035. This is one a 240D. I didn't have to jack up the engine, or remove any brackets.
I did have problems with the holes where the bolts go through wearing. The alternator canted and was having problems with the belt slipping. I had the holes bored out and put in metal sleaves. Then I machined down the bosses and put some steel washers on both ends. It fit very snug. That has been just a few months or so. Tom |
#39
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...
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread "as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do! My drivers: 1987 190D 2.5Turbo 1987 190D 2.5Turbo 1987 190D 2.5-5SPEED!!! 1987 300TD 1987 300TD 1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere! |
#40
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I just got myself an al115 from autozoo. lifetime warranty blah blah... not a bad price, and they took my shot bearing/wallered out 55amp alt as a core. I'll be working on this this weekend. I've got some #2Bass amp cable for the wire upgrade. this is going to be neat.
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread "as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do! My drivers: 1987 190D 2.5Turbo 1987 190D 2.5Turbo 1987 190D 2.5-5SPEED!!! 1987 300TD 1987 300TD 1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere! |
#41
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Quote:
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85 300D turbo pristine w 157k when purchased 161K now 83 300 D turbo 297K runs great. SOLD! 83 240D 4 spd manual- parted out then junked |
#42
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oh, I know it'll make little difference unless the battery is seriously discharged during starting, or a massive amount of accessories are added. I plan on installing a 4000watt inverter in the car.
don't ask...
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread "as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do! My drivers: 1987 190D 2.5Turbo 1987 190D 2.5Turbo 1987 190D 2.5-5SPEED!!! 1987 300TD 1987 300TD 1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere! |
#43
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I think I'm going to order this one here:
http://cgi.ebay.com/ebaymotors/Mercedes-SAAB-9000-900-ALTERNATOR-85-87-89-91-94-115AMP-_W0QQcmdZViewItemQQhashZitem27b8e1ff22QQitemZ170605543202QQptZMotorsQ5fCarQ5fTruckQ5fPartsQ5fAccesso ries It's an AL129X as well, only it's 115A not 120A. The other alternator isn't available right now (but it might be so I might hold off). My alternator bearing is making noises, so I guess it's time for an upgrade! |
#44
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Nevermind, I found the relisted 120A one and purchased it!
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#45
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Just went through this exercise after the 65 amp unit quit on my Euro '84 TD. Installed a used AL129X-type alternator provided by my friend Chuck Taylor.
Had to rotate the 'clock' position then same issues with pre-installing the adjuster as noted previousy. Also my TD is non-turbo, and manual heat-AC, so no problem installing the 'new' alternator from above. I ran a 4-gauge "25 battery cable from the starter terminal direct to the alt. B+ lug. Fitted a cable clamp & grommet to one of the extended alternator case-screws, in order to support the original plug and connect the charge-lamp jumper, and in case I might someday wind up installing the smaller OE alternator. This altenator is missing it's Bosch label, so I don't know the original rated output. So far as my friend Chuck can recall, this alternator came off a Euro '84 380SEC parts-engine. Does anyone here know what output alternator that model came with? Happy Motoring, Mark
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DrDKW |
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