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Bad cam lobes on a new 1979 300SD purchase
I recently purchased a very nice looking 1979 300SD. I won't go into the details right now, but let's say the purchase was a bit impulsive.
I had managed to overlook a good deal of oil seeping from the valve cover, but it wasn't enough to leave more than a few drops on the ground. I figured I would take care of it when I adjusted the valves the next day and that would be that. As I adjusted the valves, I noticed considerable wear on several of the cams and it dawned on me that the reason the valve cover was leaking was because the VC gasket had not been changed because the valves had not been adjusted for some time. The cams with the most wear were also the tightest. Compared to my old 1984 300D Turbo, the car seems to have really good power and only a slight amount of white smoke when I floor it from a stop (if those are any kind of good indicators), so I am hoping the engine hasn't sustained any damage that can't be resolved. I haven't had a chance to do a compression test yet. From what I have read here, the most prudent thing seems to be to replace the camshaft and rocker arms. I spotted a set over the weekend (shown below) and went ahead and made the purchase. Now that I have committed to these parts, I really don’t have a clear idea of what it takes to swap these out. I’ve browsed around the forum quite a bit, found many good tips, but don’t really have a full grasp of where to start, what to look out for, etc. I am guessing I would want to swap out the timing chain at the same time. Do I need to remove the head (and am I in over my own)? Any specific tools, other than sockets and wrenches, etc? If anyone would be kind enough to point me in the right direction, I would truly appreciate it. I’ll continue to browse the forums as well, as I plan to prepare very thoroughly before I even crack the valve cover. In the mean time, I’ve got a leaking turbo drain, complete set of engine mounts and shocks, as well as a bunch of suspension work to keep me busy. I’ll do my best to document whatever I do with pictures, etc., and hopefully be able to give back in some way. Thanks very much, - Chris
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1979 300SD 1980 300TD 4-Speed 1984 300D Turbo CA Last edited by CasqueHead; 12-20-2010 at 04:59 PM. |
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not sure, but there is a really nice 80SD in the PNP in charlotte. perfect saddle interior.
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread "as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do! My drivers: 1987 190D 2.5Turbo 1987 190D 2.5Turbo 1987 190D 2.5-5SPEED!!! 1987 300TD 1987 300TD 1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere! |
#3
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Dont feel bad the sd you have had the 107 hp cam--you needed to swap to the 125hp one anyway.
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the pnp also has some 123's and 126's and a 107, and some 124's.
the valve cover was still in place on the 123, 83 300D I don't think I'll have time tomorrow to pull a cam, but it is there.
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread "as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do! My drivers: 1987 190D 2.5Turbo 1987 190D 2.5Turbo 1987 190D 2.5-5SPEED!!! 1987 300TD 1987 300TD 1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere! |
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You really need to consult the service manual for what you are going to do. As luck would have it, there is one for your car over at www.116.org. They hardened the cams in 1980( the service manual will tell you the markings on the later one) so I hope youe bought one of those.
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80 300SD (129k mi) 82 240D stick (193k mi)77 240D auto - stick to be (153k mi) 85 380SL (145k mi) 89 BMW 535i 82 Diesel Rabbit Pickup (374k mi) 91 Jetta IDI Diesel (155k mi) 81 VW Rabbit Convertible Diesel 70 Triumph Spitfire Mk III (63kmi)66 Triumph TR4a IRS (90k mi)67 Ford F-100 (??) |
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If I'm not mistaken, there was a recall or a TSB on those cams. There were problems with the early cams.
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1977 300d 70k--sold 08 1985 300TD 185k+ 1984 307d 126k--sold 8/03 1985 409d 65k--sold 06 1984 300SD 315k--daughter's car 1979 300SD 122k--sold 2/11 1999 Fuso FG Expedition Camper 1993 GMC Sierra 6.5 TD 4x4 1982 Bluebird Wanderlodge CAT 3208--Sold 2/13 |
#7
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Quote:
Thanks again, - Chris
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1979 300SD 1980 300TD 4-Speed 1984 300D Turbo CA |
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The CD version is identical to what's on that site. I would save your money and look for some paper manuals- they are worth it.
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80 300SD (129k mi) 82 240D stick (193k mi)77 240D auto - stick to be (153k mi) 85 380SL (145k mi) 89 BMW 535i 82 Diesel Rabbit Pickup (374k mi) 91 Jetta IDI Diesel (155k mi) 81 VW Rabbit Convertible Diesel 70 Triumph Spitfire Mk III (63kmi)66 Triumph TR4a IRS (90k mi)67 Ford F-100 (??) |
#9
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Quote:
- Chris
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1979 300SD 1980 300TD 4-Speed 1984 300D Turbo CA |
#10
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What years had the 125 horses camshaft?
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Mac 2002 e320 4matic estate│1985 300d│1980 300td Previous: 1979 & 1982 & 1983 300sd │ 1982 240d “Let's take a drive into the middle of nowhere with a packet of Marlboro lights and talk about our lives.” ― Joseph Heller, Catch-22 |
#11
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I thought the numbers I read were:
pre-1980 110 hp 1980- 120 hp and somehow they squeezed another 3 hp out of the OM 617 around 1982
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80 300SD (129k mi) 82 240D stick (193k mi)77 240D auto - stick to be (153k mi) 85 380SL (145k mi) 89 BMW 535i 82 Diesel Rabbit Pickup (374k mi) 91 Jetta IDI Diesel (155k mi) 81 VW Rabbit Convertible Diesel 70 Triumph Spitfire Mk III (63kmi)66 Triumph TR4a IRS (90k mi)67 Ford F-100 (??) |
#12
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Quote:
Wow I need to establish a beachhead in NC and just buy a couple 123 bodies for reuse, as well as a 126 interior, if it is really nice. The 126 I got from benhogan is great, has no rips but does show some wear, which is expected. If the interiors in the cars in NCD are nice enough, I wouldn't need to make a new one.
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Strelnik Invest in America: Buy a Congressman! 1950 170SD 1951 Citroen 11BN 1953 Citroen 11BNF limo 1953 220a project 1959 180D 1960 190D 1960 Borgward Isabella TS 2dr 1983 240D daily driver 1983 380SL 1990 350SDL daily driver alt 3 x Citroen DS21M, down from 5 3 x Citroen 2CV, down from 6 |
#13
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Quote:
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Strelnik Invest in America: Buy a Congressman! 1950 170SD 1951 Citroen 11BN 1953 Citroen 11BNF limo 1953 220a project 1959 180D 1960 190D 1960 Borgward Isabella TS 2dr 1983 240D daily driver 1983 380SL 1990 350SDL daily driver alt 3 x Citroen DS21M, down from 5 3 x Citroen 2CV, down from 6 |
#14
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Quote:
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Did you just pass my 740 at 200 kmh in a 300SD????? 1978 300SD 'Phil' - 1,315,853 Miles And Counting - 1, 317,885 as of 12/27/2012 - 1,333,000 as of 05/10/2013, 1,337,850 as of July 15, 2013, 1,339,000 as of August 13, 2013 100,000 miles since June 2005 Overhaul - Sold January 25th, 2014 After 1,344,246 Miles & 20 Years of Ownership |
#15
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The definitive W116 website (run by Australians): http://www.w116.org
Just picked up a 79 300SD in similar condition and am going thru a head issue due to overheat at present. Luckily have an '80SD parts car in the garage. Need to R&R the heads this weekend.
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"Opportunity is missed by most people because it is dressed in overalls and looks like work" - Thomas Edison- 1979 300SD 1975 450SL 2014 Ram Cummins Megacab (tow rig) |
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