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  #16  
Old 04-28-2011, 04:20 PM
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you may need to do a couple frequent oil changes to make sure all the diesel is out of the system. I'd have your injectors pop and flow tested.

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  #17  
Old 04-28-2011, 05:04 PM
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Where did the injectors come from/who rebuilt them?
I would demand a refund at the very least. There is no way the open injector feed lines could run fuel out in any appreciable quantity unless the engine was cranked with the injectors absent.
Sounds like you are overfueling like a b!tch.
One other remote possibility (others will know more than I) is a lift pump problem that might allow fuel to enter the crankcase. I simply don't know about this.
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  #18  
Old 04-28-2011, 05:05 PM
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I don't see how injectors could put that much fuel into the engine. Need to find the source of the fuel. I'm going with the bad lift pump idea. It would explain both the poor running and the excess fuel in the crankcase.
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  #19  
Old 04-28-2011, 05:48 PM
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Quote:
Originally Posted by kerry View Post
I don't see how injectors could put that much fuel into the engine. Need to find the source of the fuel. I'm going with the bad lift pump idea. It would explain both the poor running and the excess fuel in the crankcase.
True -- the lift pump is lubricated by engine oil via the IP. If the lift pump has a bad internal seal, fuel could be pumped into the IP and then drain into the crankcase.
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  #20  
Old 04-28-2011, 05:53 PM
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Is the SOV diaphragm connected to the crankcase?
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  #21  
Old 04-28-2011, 05:57 PM
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Originally Posted by luke4 View Post
After putting in rebuilt injectors, installing a new starter and battery, I went to take it for a test drive, got about 500 feet and clunk clunk fssssss. It ran really rough before it died. Tried starting it again and huge billows of white smoke came out the tail pipe.

I checked the oil and something (not oil) was WAY up the dipstick. So the crankcase was completely full of . . . what?
good thing it didn't fire on the restart attempt ..possibility of a classic runaway engine scenario
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  #22  
Old 04-28-2011, 07:43 PM
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So we're back to the lift pump, as in posts 8 and 11, ... time to change the oil and check the lift pump.
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  #23  
Old 04-28-2011, 07:47 PM
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headed out to bring it home and do that now. Will report!
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  #24  
Old 04-28-2011, 08:03 PM
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So you guys suspect that the lift pump somehow either pumped a bunch of fuel in the crankcase and got sucked past the rings (Or valves, etc.) causing it to run crazy or the injectors were pumping too much fuel?

I know old school gas(Points/condenser era) but I'm still learning diesels.

Runaway just scares the crap out of me.
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  #25  
Old 04-28-2011, 08:25 PM
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Originally Posted by luke4 View Post
It IS fuel that filled up the crankcase. Smells like it, it mixes well with oil and the radiator is full of water (didn't all drain into the crankcase).

If it was not open injector lines dripping into the open injector holes over past few weeks, then it must be the rebuilt injectors over fueling, correct?

I did notice a lot of smoke when I first started it, but thought it was just from sitting. But then, I guess it didn't taper off like normal.

Other than draining the crankcase and trying new/different injectors, any suggestions?

Have you drained the oil, or just describing from the dipstick? If drained, how much oil/fuel mix came out? That may be relevant.
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  #26  
Old 04-28-2011, 08:28 PM
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x 15

For BAD Diaphragm/Seal on the Lift Pump.

Only scenario that makes sense,if the Alternate/Additional Fluid in the Sump Is Diesel.

Jeremy's explanation nails it:
"True -- the lift pump is lubricated by engine oil via the IP. If the lift pump has a bad internal seal, fuel could be pumped into the IP and then drain into the crankcase. "
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  #27  
Old 04-28-2011, 08:33 PM
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Originally Posted by Yak View Post
Have you drained the oil, or just describing from the dipstick? If drained, how much oil/fuel mix came out? That may be relevant.
Did you check the dipstick level after the incident?
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  #28  
Old 04-28-2011, 08:54 PM
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Why did you change out the injectors originally? How much higher than full is the fluid mark on the dipstick? How much oil did you add during the oil change? I understand you checked the oil level after the change is this right?Did you checxk the level off the old oil before the change? Plus if so was it normal.

What is going through my mind is that even if the O ring failed in the lift pump it should take some time to pump a lot more fuel into the crankcase. Thats why I asked why you changed the injectors.

The only other place I can think of that has a major interface between the oiling system and fuel is inside the injection pump. Although I never remember a case of a failure there it certainly has a better chance of adding a lot of fuel to the oil faster.

At least from your descriptions so far it does not sound like you destroyed the engine.
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  #29  
Old 04-28-2011, 09:54 PM
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Quote:
Originally Posted by 1980sd View Post
So you guys suspect that the lift pump somehow either pumped a bunch of fuel in the crankcase and got sucked past the rings (Or valves, etc.) causing it to run crazy or the injectors were pumping too much fuel?

I know old school gas(Points/condenser era) but I'm still learning diesels.

Runaway just scares the crap out of me.
Don't be too scared, runaway diesels are not all that common. Usually, they are preceded by work on the IP, and conclusively an incorrect reinstall of some sort. If you don't tinker with your IP your chances of having a runaway are slim. If it really concerns you, keep a CO2 fire extinguisher in the car at all times, or a board of wood...if you get a runaway, spray the CO2 into the intake (board of wood to blockk intake) and the engine will choke from not having any oxygen. There is a lot of good reading in the DIY links section regarding runaway diesels, I would recommend going through those to gather pertinent information.
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  #30  
Old 04-28-2011, 10:43 PM
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I just drained somewhere in excess of 16 quarts of fluid out of the crankcase. I had a normal amount of oil in there before - the rest is fuel.

Prior to oil change, level was normal. Following change it was checked/normal too. I added the normal crankcase capacity (9 quarts I think it is) during the oil change. I drove it about 200 miles in total since the oil change. Injectors were rebuilt because the engine was noisy and I am/was thinking it was worn injector pinging. Not sure yet. 500 feet driven since injectors reinstalled.

Also just removed the lift pump off the IP. No obvious signs of leakage. I used lung pressure to see if there was any leakage past the shaft (on the side of pump that's in the IP) and there was no detectable leakage past the shaft passageway.

I thus far have been unable to get the lift pump apart to get a visual on the internal seal.

Any suggestions?

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