616.916 engine out of a 1976 240D
Now that I have the engine pulled, cleaned up and on an engine stand what do yall suggest I do to the engine before I install it.
This is a 616.916 engine out of a 76 240D than ran great when removed a couple months ago. I would like to do whatever I can while the engine is out that will benefit me and it in the long run. Per the paper work that came with the car I think it is a low mileage engine 130K miles but who knows. I removed the engine because of major rust to the body, car spent its whole life on beach side. The lobes on the cam shaft do have some very small grooves in it, but the darn thing ran great for the 2 years I drove the car before pulling the engine, I would think it has a long life ahead of its self. The engine did not burn any engine oil between oil changes. Adjust valves New oil pan gasket Rebuild vacuumed pump Should I replace the intake & exhaust gasket or leave it alone? I was thinking vale stem seals maybe http://www.peachparts.com/shopforum/vintage-mercedes-forum/295125-engine-swap-1976-240d.html |
Timing chain elongation
http://www.peachparts.com/Wikka/OM617TimingChainStretch If you are looking for extra work then how about:- Remove the prechambers and clean them out - apparently they get gunked up over time. Refurbish your starter motor http://www.peachparts.com/Wikka/OM617StarterRebuild Refurbish your alternator http://www.peachparts.com/shopforum/diesel-discussion/294656-refreshing-alternator-om617.html Front crankshaft seal if there is any evidence what so ever that it has leaked (much easier to reach it now!) http://www.peachparts.com/Wikka/OM617CrankshaftSeal Replace your oil cooler lines for the automatic transmission and engine if you have them. |
Wow I asked and I got
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Oh yeah I forgot to say... whilst you've got the coolant drained tackle the thermostat housing. You often get corrosion on this bit - the bolts get welded / corroded into place. This is also a 'much easier now' job.
Same goes for the vacuum pump (but you have already said you're looking into that). And replace your engine mounts with new ones when you fit the engine! |
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If you don't mind me asking how big a job was pulling the motor? I have the same job, in my furutre.
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I guess I would have recommended running a compression test before pulling it out of the car. If it is good I would do nothing more than superficial stuff as mentioned above. It is very hard to tell without documentation how many miles a benz has on it.
Tom |
Change the Oil in the Fuel Injection Pump. If there is no plug to drain they Oil I have read you need to uses something with a tube (Turkey Baster with some skinny tubing attached?) to go in through the Oil Fill hole and suck out the Oil.
There should be some info on that as I read it here on the forum. |
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http://www.peachparts.com/shopforum/diesel-discussion/289886-how-i-took-out-my-1981-w123-300d-euro-non-turbo-engine.html |
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http://www.peachparts.com/shopforum/...pictureid=2278 |
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But seeing as you can't do that now - well it isn't impossible but it is a fuss - how about doing a leak down test? That would give you more information about the health of the engine anyway. |
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That has reminded me about the intermediate shaft play... When you remove the vacuum pump (as planned) check the end play of the intermediate shaft and see if it is loose. This is the bit on these engines that shuttles back and forth (with wear) and then wrecks vacuum pumps. You probably won't be able to make a really good measurement of this play (use a DTI) with the injector pump still on but if it is dangerously loose you should be able to detect it. However, if you are going to remove the injector pump... A word of warning:- It is dangerous asking me about what "needs" to be done - I started with a front end rebuild on my car a year ago and now I've almost done every job there is to do on the car... engine rebuild, transmission, rebuild, steering box, steering pump, paint... blah blah blah |
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On the 76 I am going to do what you are talking about above, including A/C if I can last this summer with out A/C. |
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http://www.peachparts.com/shopforum/showthread.php?t=295125 I did the hole thing by my self not by choice, it was a job the thred above is pulling the engine & front sub frame I am painting the subframe shortley I do not want it to rust away anytime soon. |
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http://www.peachparts.com/shopforum/showthread.php?t=258062&highlight=vacuum |
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