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  #16  
Old 12-19-2012, 12:21 PM
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Quote:
Originally Posted by greazzer View Post
After 3 weeks, all parts arrived. I got 2 flex disk kits, transmission output flange & nut, and new driveshaft (upgraded/modified as it now has grease fittings.) Here are some pictures. For almost $650.00, it runs silky smooth now. Not sure I got the flex disks on correctly. The bolts and nuts were odd, needed 6 point hex and a lot of muscle to tighten. I guess they were designed to go on with a lot of torque so that they would not loosen? I doubt all 12 of the nuts - bolts were somehow screwed up in both kits.
As for the helpful moderator, again, thanks. No more walking to back and forth to work, bumming rides, and with the heat at 99F nights, this was a real life saver. Next project -- get my A/C fixed !!!
The nuts on the flex disc bolts are ovaled lock nuts intended to screw on tight the whole way.

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1977 300d 70k--sold 08
1985 300TD 185k+
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1985 409d 65k--sold 06
1984 300SD 315k--daughter's car
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  #17  
Old 12-20-2012, 01:19 PM
zu! zu! is offline
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What an interesting post! In my case, I was towing a parts Mercedes up some serious BC mountains, and my friend behind me was following in the Merc that was supposed to be good.

Halfway whilst following me, he realized that his transmission was shot, because the car was starting to move BACKWARD on the hill!!

We quickly realized that the car can shift and reverse, but no forward motion was possible in any gear. I think what killed it was the following of my vehicle towing the heavy merc up the mountains at my towing speed. Perhaps he would've saved the transmission if he had speeded up and just gone ahead of me.

The car is all fixed up now, just bodywork, but we had to replace that transmission with a rebuilt.
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  #18  
Old 12-20-2012, 04:10 PM
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Quote:
Originally Posted by zu! View Post
What an interesting post! In my case, I was towing a parts Mercedes up some serious BC mountains, and my friend behind me was following in the Merc that was supposed to be good.

Halfway whilst following me, he realized that his transmission was shot, because the car was starting to move BACKWARD on the hill!!

We quickly realized that the car can shift and reverse, but no forward motion was possible in any gear. I think what killed it was the following of my vehicle towing the heavy merc up the mountains at my towing speed. Perhaps he would've saved the transmission if he had speeded up and just gone ahead of me.

The car is all fixed up now, just bodywork, but we had to replace that transmission with a rebuilt.
Search on B2 piston.
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1977 300d 70k--sold 08
1985 300TD 185k+
1984 307d 126k--sold 8/03
1985 409d 65k--sold 06
1984 300SD 315k--daughter's car
1979 300SD 122k--sold 2/11
1999 Fuso FG Expedition Camper
1993 GMC Sierra 6.5 TD 4x4
1982 Bluebird Wanderlodge CAT 3208--Sold 2/13
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  #19  
Old 12-21-2012, 03:08 AM
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FYI

Quote:
Originally Posted by kerry View Post
Search on B2 piston.
This may help other members searching for B2 data.
Transmission:



.
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  #20  
Old 06-26-2013, 02:21 PM
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Bump

for customer with this issue.

.
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Noise Vibration and Harshness (NVH).
Dynamometer.
Heat exchanger durability.
HV-A/C Climate Control.
Vehicle build.
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1983 300D
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  #21  
Old 12-09-2014, 03:30 PM
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Quote:
Originally Posted by greazzer View Post
While driving home, doing at least 70 mph, my transmission went out. Nothing, nada, ziltch. Got a tow home.

Most folks said the trans was just shot.

I got a call late night from one of the moderators of the forum who told me to look at the end of the transmission and a possible loose nut.

That was it!!!

The nut came loose and the drive-shaft shifted backward.

When I started to take the thing apart, you could rattle the nut around with your finger.
The splined yoke is shot.
The nut is shot.
While taking it apart, the flex disks were on their last leg also.
As for safety issues, 2 out of six bolts were very loose, one was missing, and one was almost cut in half.

So, if your ever driving along and your transmission goes out completely, take a look at the back of your transmission for this nut and the splined yoke.
The moderator is my hero of the month as I was starting the process to yank the transmission!
Does anyone know the technical name for this part and nut?
Does anyone have a good one for sale with the nut?
I understand the nut is upgraded so you don't have to buy the special MB socket.
Same thing happened on my 92 500SL (R129)
The nut came loose, then of course lost engagement with the tranny then towed it home
It chewed up the inside splines on the output flange real well
Fortunately the tranny was still under warranty (installed last year)
and they're going to ship me another flange free




At first it was real hard to find
Thinking I would have to find someone parting out a 90-92 500SL (I think they changed back to a 3 point in later models (?))
Since looking at a 93 parts schematic
http://www.mbpartsworld.com/showAssembly.aspx?ukey_assembly=1094780&ukey_product=7934758

A few transmission places I called only had the 3 point flanges

The part number I found for the 92 is 1292720445 which sells for about $120 at most places

ECS Tuning sells theirs for $95
http://www.ecstuning.com/ES1669873/
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Last edited by EuroRash; 12-09-2014 at 06:21 PM.
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  #22  
Old 12-13-2014, 08:06 PM
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Sun Valley sent me another flange and nut
I used loctite just to be sure that sucker didn't come off again
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  #23  
Old 11-21-2017, 04:25 AM
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Recycled

For new owners.
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Prototype R&D/testing:
Thermal & Aerodynamic System Engineering (TASE) Senior vehicle instrumentation technician.
Noise Vibration and Harshness (NVH).
Dynamometer.
Heat exchanger durability.
HV-A/C Climate Control.
Vehicle build.
Fleet Durability
Technical Quality Auditor.
Automotive Technical Writer

1985 300SD
1983 300D
1984 190D
2003 Volvo V70
2002 Honda Civic

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  #24  
Old 11-21-2017, 08:28 PM
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Happened to me one day a few years ago. Backed out of the driveway, put it in drive and the engine revved up going nowhere. I shifted between the gears and the transmission could be heard engaging. Put it in park and the car still rolled. I set the parking brake, reached under the car and slammed the drive shaft back into place and pulled back into the driveway. I was upset at first but a quick process of elimination narrowed me down to the driveshaft connection.
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  #25  
Old 12-11-2017, 03:46 PM
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So just wondering,i recently bought a 1981 307d. Would this vehicle suffer the same fate as these cars,i know its a 616 engine but did they strengthen the trans output shafts and diffs based on the added workload and towing requirements of a commercial van? cheers
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  #26  
Old 12-11-2017, 07:24 PM
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Quote:
Originally Posted by 307DMAN View Post
So just wondering,i recently bought a 1981 307d. Would this vehicle suffer the same fate as these cars,i know its a 616 engine but did they strengthen the trans output shafts and diffs based on the added workload and towing requirements of a commercial van? cheers

The 722.3 series is a plenty strong enough transmission. The issue I have seen is that someone has "played" with the output shaft nut. Typically they don't get torqued to spec, reused or not peened properly. All 3 scenarios in my situation. I found an updated bolt design, peened on two sides and half-ass peened at that, plus the obvious torque not being applied. Done properly, the nut should never back off.

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1991 F250 super-cab 7.3 IDI. (rebuilt by me) Banks Sidewinder turbo, hydroboost brakes, new IP and injectors.
2003 S430 - 107K
1983 300SD - Tanoshii - mostly restored ~400K+.
1983 300SD - Good interior. Engine finally tamed ~250K.
Monark Nozzle Install Video - http://tinyurl.com/ptd2tge
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