Parts Catalog Accessories Catalog How To Articles Tech Forums
Call Pelican Parts at 888-280-7799
Shopping Cart Cart | Project List | Order Status | Help



Go Back   PeachParts Mercedes-Benz Forum > Mercedes-Benz Tech Information and Support > Diesel Discussion

Reply
 
LinkBack Thread Tools Display Modes
  #61  
Old 10-05-2011, 05:15 AM
Registered User
 
Join Date: Sep 2011
Posts: 94
It will be well worth it! Lol... So I figure my problems aren't that major... All things considering I think it want a bad deal. I will eventually do some minor inside repairs.. Maybe brand new carpet... The crack on the dash, the ac of course, maybe even take the caterpillar for a ride if he hasn't metamorphosed into a butterfly yet....

Reply With Quote
  #62  
Old 10-05-2011, 05:16 AM
Registered User
 
Join Date: Sep 2011
Posts: 94
Wasn't* a bad deal...
Reply With Quote
  #63  
Old 10-05-2011, 05:56 AM
Stretch's Avatar
...like a shield of steel
 
Join Date: Sep 2009
Location: Somewhere in the Netherlands
Posts: 14,461
Ummm have you actually taken the part off of the car yet?

I'm guessing it is broken - but then again wouldn't it be good to check?
__________________
1992 W201 190E 1.8 171,000 km - Daily driver
1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone
1965 Land Rover Series 2a Station Wagon CIS recovery therapy!
1961 Volvo PV544 Bare metal rat rod-ish thing

I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior



Don't leave that there - I'll take it to bits!
Reply With Quote
  #64  
Old 10-05-2011, 07:43 AM
Moderator
 
Join Date: Mar 2000
Location: Gainesville FL
Posts: 6,844
You can verify the pump diaphram by removing the filter top and placing your thumb over the openning. If the failure is enough to raise engine speed, doing so will block the air intake and reduce the speed.

The diaphram is fairly easiliy replaced without removing the pump. We used to do a lot of them.
__________________
Steve Brotherton
Continental Imports
Gainesville FL
Bosch Master, ASE Master, L1
33 years MB technician
Reply With Quote
  #65  
Old 10-05-2011, 10:20 AM
Registered User
 
Join Date: Sep 2011
Posts: 94
Yeah u are right Army... @Steve... Good call, I just did as you said, it didn't slow the engine down enough to say it did, but it definitely did change the color of the smoke and the shake of the engine. When I plug the oil fill in the injection pump, the smoke turns very very dark, so dark that while I was looking down it actually blocked much of the sunlight and made it look like late evening instead of mid morning. the diesel knock or ping also became much louder and the engine was heavily labored although it still kept plugging away at fast idle... I did hear back from Phil, he is quick, no diaphragm available... Ge said he may be able to get a rebuilt pump though :-( if I ever do find a reasonable diaphragm, remind me to order a dozen!
Reply With Quote
  #66  
Old 10-05-2011, 11:34 AM
whunter's Avatar
Moderator
 
Join Date: Dec 2003
Location: Metro Detroit, Michigan
Posts: 17,416
FYI

Good talking with you on the phone.

We do have one rebuilt IP in our Florida warehouse. $850.00 delivered. There is also a $100.00 core charge deposit required and will be refunded once returned.
Part # 616070060188

FYI: These parts are discontinued, but still available, until stock is gone.

Diaphragm
MB# 0000750607
$84.00

gasket
MB# 0010742380
$1.90

seal ring
MB# 0000741559
$3.00


Here are some educational links for you.

Diesel Injection Pump Timing Device threads
Diesel Injection Pump Timing Device threads - PeachParts Mercedes ShopForum

OM616/617 Injection Pump.
How to adjust the Naturally Aspirated Injection Pump.
OM616/617 Injection Pump - PeachParts Mercedes ShopForum

'75 240 D M-style IP Theory - Help!
'75 240 D M-style IP Theory - Help! - PeachParts Mercedes ShopForum

Fuel injection pump diagrams???
Fuel injection pump diagrams??? - PeachParts Mercedes ShopForum

Specialized Indicator for IP Timing
Specialized Indicator for IP Timing - PeachParts Mercedes ShopForum

IP Timing
IP Timing - PeachParts Mercedes ShopForum

Setting timing with IP lock tool.... Why won't the plunger set?
Setting timing with IP lock tool.... Why won't the plunger set? - PeachParts Mercedes ShopForum

Injector pump timing
Injector pump timing - PeachParts Mercedes ShopForum

Diesel Timing Chain Link Thread
Diesel Timing Chain Thread - PeachParts Mercedes ShopForum



Run away diesel, why does it happen?
Run away diesel, why does it happen? - PeachParts Mercedes ShopForum

Inline diesel Injection Pumps
FYI: Inline diesel Injection Pumps - PeachParts Mercedes ShopForum

Cold weather starting links
Cold weather starting links - PeachParts Mercedes ShopForum

Strong nailing
Strong nailing - PeachParts Mercedes ShopForum

Injector + Heat shield + Nozzle, Prechamber + Collar and Nailing. LINK THREAD
Injector + Heat shield + Nozzle, Prechamber + Collar, and Nailing. LINK THREAD - PeachParts Mercedes ShopForum

Fuel only dribbles from removed injector line when cranking at WOT
Fuel only dribbles from removed injector line when cranking at WOT - PeachParts Mercedes ShopForum

How forcefully will fuel come out of injector lines
How forcefully will fuel come out of injector lines - PeachParts Mercedes ShopForum

Here's my payback! Diesel Primer Pump Replacement
Here's my payback! Diesel Primer Pump Replacement - PeachParts Mercedes ShopForum

Drip Timing Threads
Drip Timing Threads - PeachParts Mercedes ShopForum

Help: What oil goes into Injector Pump??
Help: What oil goes into Injector Pump?? - PeachParts Mercedes ShopForum

Valve adjustment OM615, 616, 617 FYI.
Valve adjustment OM615, 616, 617 FYI. - PeachParts Mercedes ShopForum

Brake:
Brake:

Bad flex disk driving home
Bad flex disk driving home - PeachParts Mercedes ShopForum

Bad Flex Disc
Bad Flex Disc - PeachParts Mercedes ShopForum

Weekend Wrenching (a great picture of a bad flex disc)
Weekend Wrenching - PeachParts Mercedes ShopForum

The Death of a Flex Disc ... did I kill my 240D?
The Death of a Flex Disc ... did I kill my 240D? - PeachParts Mercedes ShopForum

What happens when you ignore that "little" driveline vibration!
What happens when you ignore that "little" driveline vibration! - PeachParts Mercedes ShopForum

Flex Disc Orientation, safety and durability issue.
Flex Disc Orientation, safety and durability issue. - PeachParts Mercedes ShopForum

If your W123 is shaking down the highway. . .
If your W123 is shaking down the highway. . . - PeachParts Mercedes ShopForum

Correct way to install front driveshaft guibo? (FLEX DISC)
Correct way to install front driveshaft guibo? - PeachParts Mercedes ShopForum





.
__________________
ASE Master Mechanic
asemastermechanic@juno.com

Prototype R&D/testing:
Thermal & Aerodynamic System Engineering (TASE) Senior vehicle instrumentation technician.
Noise Vibration and Harshness (NVH).
Dynamometer.
Heat exchanger durability.
HV-A/C Climate Control.
Vehicle build.
Fleet Durability
Technical Quality Auditor.
Automotive Technical Writer

1985 300SD
1983 300D
1984 190D
2003 Volvo V70
2002 Honda Civic

https://www.boldegoist.com/

Last edited by whunter; 10-05-2011 at 12:27 PM.
Reply With Quote
  #67  
Old 10-05-2011, 12:52 PM
Registered User
 
Join Date: Sep 2011
Posts: 94
Thanks for the good conversation and your time this morning Roy! I have faith that I can get her in tip top condition now!
Reply With Quote
  #68  
Old 10-05-2011, 12:58 PM
Stretch's Avatar
...like a shield of steel
 
Join Date: Sep 2009
Location: Somewhere in the Netherlands
Posts: 14,461
Quote:
Originally Posted by Ronkat81 View Post
Thanks for the good conversation and your time this morning Roy! I have faith that I can get her in tip top condition now!
Excellent - post some pictures of your fun and games if you have the time.
__________________
1992 W201 190E 1.8 171,000 km - Daily driver
1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone
1965 Land Rover Series 2a Station Wagon CIS recovery therapy!
1961 Volvo PV544 Bare metal rat rod-ish thing

I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior



Don't leave that there - I'll take it to bits!
Reply With Quote
  #69  
Old 10-05-2011, 01:07 PM
Registered User
 
Join Date: Nov 2004
Location: Nova Scotia, Canada.
Posts: 6,510
Depending on your circumstances and ability at scrounging etc. Have you considered locating a good newer 616 engine? It may be cheaper overall than persisting with what you have. This is generally dependant on availability in your location and price as well. Plus the ability to apraise a used engine overall.

Percentage of rust in your body if any would be important if this option were to be considered. The earlier model car you have generally drives quite nice compared to the 123 series in my opinion.

Again depending where you live and a few factors another better complete newer engine out of a 123 is a plausable option. For me it would be the cheapest option at my geographical location. You have to be willing to change it out yourself of course.

The loss of coolant plus some other things may indicate or may not multipal problems. Changing this car over to a four speed manual at the same time might be an option. They are just a better car with a manual box in my opinion.

The five cylinder engine will go in as well remember. You would have to locate the parts in the 1-300 dollar area to really make this work well.
Another thought was is the newer injection pump design like the 123s use adaptable? There are a lot of them around. A guy might get one out of a pick and pull place cheap enough for example. Although I have no ideal if the original pump can be substituted with one.

Last edited by barry123400; 10-05-2011 at 01:28 PM.
Reply With Quote
  #70  
Old 10-05-2011, 01:28 PM
Stretch's Avatar
...like a shield of steel
 
Join Date: Sep 2009
Location: Somewhere in the Netherlands
Posts: 14,461
Quote:
Originally Posted by barry123400 View Post
Depending on your circumstances and ability at scrounging etc. Have you considered locating a good newer 616 engine? It may be cheaper overall than persisting with what you have. This is generally dependant on availability in your location and price as well. Plus the ability to apraise a used engine overall.

Percentage of rust in your body if any would be important if this option were to be considered. The earlier model car you have generally drives quite nice compared to the 123 series in my opinion.

Again depending where you live and a few factors another better complete newer engine out of a 123 is a plausable option. For me it would be the cheapest option at my geographical location. You have to be willing to change it out yourself of course.
I thinking along those lines but wouldn't the OP then have the old oil filter tower troubles? I know this is usually the longer OM617(a) engine but...

...do you know or does anyone else know if you can use the later MW pump instead?

Wouldn't that be easiest?
__________________
1992 W201 190E 1.8 171,000 km - Daily driver
1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone
1965 Land Rover Series 2a Station Wagon CIS recovery therapy!
1961 Volvo PV544 Bare metal rat rod-ish thing

I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior



Don't leave that there - I'll take it to bits!
Reply With Quote
  #71  
Old 10-05-2011, 01:38 PM
Registered User
 
Join Date: Nov 2004
Location: Nova Scotia, Canada.
Posts: 6,510
Quote:
Originally Posted by Army View Post
I thinking along those lines but wouldn't the OP then have the old oil filter tower troubles? I know this is usually the longer OM617(a) engine but...

...do you know or does anyone else know if you can use the later MW pump instead?

Wouldn't that be easiest?
Funny Amy I too have never noticed any posts about the interchangeability of these injection pumps one way or another myself either.

What I was really concerned about was the coolant loss as well. I think the oil tower problem with the newer series engine can be worked around If I remember that at least.

Even though the transmission shift problem should be established as serious or not as well before going forward. I suspect there should be a mechanical linkage to determine the throttle position somewhere there. Again not sure. I do own a couple of 1972 114 gas coupes. One had the mechanical transmission linkage to the engine disconnected when I brought it and it shifted up far too early. Horizontal rod under the manifold I think I remember. The second one of them has a manual transmission.
Reply With Quote
  #72  
Old 10-05-2011, 01:54 PM
Stretch's Avatar
...like a shield of steel
 
Join Date: Sep 2009
Location: Somewhere in the Netherlands
Posts: 14,461
Quote:
Originally Posted by barry123400 View Post
Funny Amy I too have never noticed any posts about the interchangeability of these injection pumps one way or another myself either.

What I was really concerned about was the coolant loss as well. I think the oil tower problem with the newer series engine can be worked around If I remember that at least.

Even though the transmission shift problem should be established as serious or not as well before going forward. I suspect there should be a mechanical linkage to determine the throttle position somewhere there. Again not sure. I do own a couple of 1972 114 gas coupes. One had the mechanical transmission linkage to the engine disconnected when I brought it and it shifted up far too early. Horizontal rod under the manifold I think I remember. The second one of them has a manual transmission.
I agree - coolant loss could be a real problem. It might however not be a problem! I don't think these cars have an expansion tank so if you top up to the top of the radiator then you will always get coolant loss. In this case it seems to draw more coolant out... (or am I just dreaming?)

Anyway a leak down test should help diagnose.

The thing is that I get the feeling that the OP is keen - but I don't think he's really keen enough to want to do an engine swap that would involve custom alterations... Ron tell me if I'm wrong!

What should we recommend?

Leak down test and then if good buy a 85 dollar bit of rubber?
__________________
1992 W201 190E 1.8 171,000 km - Daily driver
1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone
1965 Land Rover Series 2a Station Wagon CIS recovery therapy!
1961 Volvo PV544 Bare metal rat rod-ish thing

I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior



Don't leave that there - I'll take it to bits!
Reply With Quote
  #73  
Old 10-05-2011, 02:52 PM
Stretch's Avatar
...like a shield of steel
 
Join Date: Sep 2009
Location: Somewhere in the Netherlands
Posts: 14,461
So if a conversion was possible...

...what would have to be done to change up to a later MW pump?

The biggest difference would be that the later MW pump requires lubrication from the engine. It doesn't have its own little sump.

So I guess you've have to put in a newer intermediate shaft and possibly a timing device to match...

The drive for the oil pump should remain the same(?)

Possibly a newer vacuum pump too?

Junk the butterfly valve set up and install a newer throttle linkage and vacuum system...

It would be a lot of work.

Has anyone done something like this?
__________________
1992 W201 190E 1.8 171,000 km - Daily driver
1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone
1965 Land Rover Series 2a Station Wagon CIS recovery therapy!
1961 Volvo PV544 Bare metal rat rod-ish thing

I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior



Don't leave that there - I'll take it to bits!
Reply With Quote
  #74  
Old 10-05-2011, 03:12 PM
Registered User
 
Join Date: Jan 2002
Posts: 18,350
Looking at the videos I'm not convinced there's a headgasket problem. The loss of water could easily be a leak somewhere or blow off due to the lack of an expansion tank. Personally, I would put the money and effort into the diaphragm and re-evaluate when it is done. Does anyone else think the smoke is definitive proof of a headgasket issue?
__________________
1977 300d 70k--sold 08
1985 300TD 185k+
1984 307d 126k--sold 8/03
1985 409d 65k--sold 06
1984 300SD 315k--daughter's car
1979 300SD 122k--sold 2/11
1999 Fuso FG Expedition Camper
1993 GMC Sierra 6.5 TD 4x4
1982 Bluebird Wanderlodge CAT 3208--Sold 2/13
Reply With Quote
  #75  
Old 10-05-2011, 03:31 PM
Registered User
 
Join Date: Nov 2004
Location: Nova Scotia, Canada.
Posts: 6,510
Tapping into the oil filter might give a source of oil for the newer style injection pump. Return could be to the oil pan. Not a lot of flow required.

Reply With Quote
Reply

Bookmarks


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On




All times are GMT -4. The time now is 06:47 PM.


Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2024, vBulletin Solutions, Inc.
Search Engine Optimization by vBSEO 3.6.0
Copyright 2024 Pelican Parts, LLC - Posts may be archived for display on the Peach Parts or Pelican Parts Website -    DMCA Registered Agent Contact Page