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  #16  
Old 01-07-2012, 01:03 AM
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Join Date: Oct 2011
Location: Utahdistan USA.
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Quote:
Originally Posted by Phil Schuyler View Post
I did not want my initial post to become longer than it was so I did not go into too much detail about the filling process. I did just what you stated.

Here's how I fill the system:

Install radiator drain plug
Intall thermostat
Fill engine block at the upper radiator hose connection.
Fill radiator from the expansion tank. (turbo)
Continue to fill the radiator from the small tank-to-radiator hose.
Start engine and allow to come up to temperature while checking to see if the thermostat opens.

The front of the car is on jack stands about 18" tall.

Any other ideas?

Phil

Was the heater control set to DEF and the temperature control set to full high heat during refill?
My haynes manual also troubleshoots the 1- water pump operation by pinching top hose at idle then releasing to feel resulting coolant surge
2-waterpump drivebelt adjustment
3-restriction requiring radiator backflush


Last edited by fochs; 01-07-2012 at 01:10 AM. Reason: no good reason
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  #17  
Old 01-07-2012, 07:08 AM
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Join Date: Aug 2010
Location: Sydney
Posts: 404
A had issues a while back with overheating. Did a flush and new thermostat, viscous fan and radiator cap but still had a temp high reading on the dash.

I thought it might have been the water pump and tried the pinch test but found it very difficult to feel a surge of water. The only way I knew I was going to eliminate the water pump was to see it, so I disconnected top hose from radiator (ONLY when the engine has cooled and no pressure felt in hose) and literally watched the water pumping into a bucket. It's not a great flow until you rev up the engine a bit but just make sure you don't do it for long or you will empty out the expansion reservoir tank.

My issue was different altogether and turned out to be my wiring harness.

Just a thought, but there might be some sort of voltage compensator circuit in the cluster to allow for the different voltages produced by different cars. i.e Some alternators and/or regulators can operate from 12v up to 14.5v. These variances would change the input to the temp (and other) guages.Maybe it has failed.

Have you got a spare cluster available? I've thought about getting one off flebay as there usually going for $60-$70

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