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#1
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delivery valve help!
I just removed delivery valve #1 on my 603 and the copper washer is sitting on top of the piston. According to the instruction sheet I got with my parts the copper washer is supposed to be on the bottom of the bore, underneath the piston???
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Brian 87 300Dturbo 180K #14 head still running R-12 SOLD 12/2017 02 F350 Powerstroke 180K 05 Chevy Express 1 ton w/Royal Utility box 120K 08 Infiniti FX-35 40K 15 Golf Sportwagen TDI 35K 10 Sprinter 3500 chassis with a Class A Winnebago on it. 56K |
#2
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Quote:
In the MW the Crush Washer goes between the Element and the Delivery Valve Body. The M Pump is different and it sits on top of the Delivery Valve Body or on the only one I took apart gets stuck up inside of the Delivery Valve Holder; #7 in the pic of the M Pump parts. Pressure Valve = Delivery Valve Also for more info: DIY Repair Links http://www.peachparts.com/shopforum/forumdisplay.php?f=82 http://www.peachparts.com/Wikka/DoItYourSelf
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84 300D, 82 Volvo 244Gl Diesel |
#3
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Looks like mine is correct then. Just pulled the intake to make things easier, doing GPs anyway.
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Brian 87 300Dturbo 180K #14 head still running R-12 SOLD 12/2017 02 F350 Powerstroke 180K 05 Chevy Express 1 ton w/Royal Utility box 120K 08 Infiniti FX-35 40K 15 Golf Sportwagen TDI 35K 10 Sprinter 3500 chassis with a Class A Winnebago on it. 56K |
#4
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FYI
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ASE Master Mechanic asemastermechanic@juno.com Prototype R&D/testing: Thermal & Aerodynamic System Engineering (TASE) Senior vehicle instrumentation technician. Noise Vibration and Harshness (NVH). Dynamometer. Heat exchanger durability. HV-A/C Climate Control. Vehicle build. Fleet Durability Technical Quality Auditor. Automotive Technical Writer 1985 300SD 1983 300D 1984 190D 2003 Volvo V70 2002 Honda Civic https://www.boldegoist.com/ |
#5
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Quote:
I don't see how anyone can do this with the intake in the way, how could you possibly get the pistons lined up?
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Brian 87 300Dturbo 180K #14 head still running R-12 SOLD 12/2017 02 F350 Powerstroke 180K 05 Chevy Express 1 ton w/Royal Utility box 120K 08 Infiniti FX-35 40K 15 Golf Sportwagen TDI 35K 10 Sprinter 3500 chassis with a Class A Winnebago on it. 56K |
#6
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Answer
Quote:
* Remove the intake. * New copper seals again. * Follow the torque procedure. .
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ASE Master Mechanic asemastermechanic@juno.com Prototype R&D/testing: Thermal & Aerodynamic System Engineering (TASE) Senior vehicle instrumentation technician. Noise Vibration and Harshness (NVH). Dynamometer. Heat exchanger durability. HV-A/C Climate Control. Vehicle build. Fleet Durability Technical Quality Auditor. Automotive Technical Writer 1985 300SD 1983 300D 1984 190D 2003 Volvo V70 2002 Honda Civic https://www.boldegoist.com/ |
#7
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The intake is still off. Do you think I need to change the orings again too?
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Brian 87 300Dturbo 180K #14 head still running R-12 SOLD 12/2017 02 F350 Powerstroke 180K 05 Chevy Express 1 ton w/Royal Utility box 120K 08 Infiniti FX-35 40K 15 Golf Sportwagen TDI 35K 10 Sprinter 3500 chassis with a Class A Winnebago on it. 56K |
#8
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Hunter, what is the worst thing that can happen if dieselmania leaves His IP they way it is now?
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84 300D, 82 Volvo 244Gl Diesel |
#9
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Answer
Quote:
The copper O-rings harden to the final torque. They need the two pre-loads for settling - seating, and the final torque for sealing. .
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ASE Master Mechanic asemastermechanic@juno.com Prototype R&D/testing: Thermal & Aerodynamic System Engineering (TASE) Senior vehicle instrumentation technician. Noise Vibration and Harshness (NVH). Dynamometer. Heat exchanger durability. HV-A/C Climate Control. Vehicle build. Fleet Durability Technical Quality Auditor. Automotive Technical Writer 1985 300SD 1983 300D 1984 190D 2003 Volvo V70 2002 Honda Civic https://www.boldegoist.com/ |
#10
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Since the intake is still off it will be very easy to do it over, don't want to take a chance. I am hoping this job may clear up a very minute miss at idle that injectors didn't.
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Brian 87 300Dturbo 180K #14 head still running R-12 SOLD 12/2017 02 F350 Powerstroke 180K 05 Chevy Express 1 ton w/Royal Utility box 120K 08 Infiniti FX-35 40K 15 Golf Sportwagen TDI 35K 10 Sprinter 3500 chassis with a Class A Winnebago on it. 56K |
#11
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OK parts arrived today, replaced the copper washers and did the proper torque sequence.
One thing bothered me, the O rings did not stay in their grooves when unthreading the valves, they rode all the way down the threads as I unscrewed them. They seem to be undamaged so I rolled them back into the grooves and re-used them since I didn't have new ones. Question, is it easier to install the intake with the fuel lines assembled onto it or put them on after?
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Brian 87 300Dturbo 180K #14 head still running R-12 SOLD 12/2017 02 F350 Powerstroke 180K 05 Chevy Express 1 ton w/Royal Utility box 120K 08 Infiniti FX-35 40K 15 Golf Sportwagen TDI 35K 10 Sprinter 3500 chassis with a Class A Winnebago on it. 56K |
#12
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Hmm
Quote:
The reason the old O-rings rolled off like that was because of riding against the sharp thread edges. My best guess is you will be re-doing this job within three months, because of leaks - performance issues. .
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ASE Master Mechanic asemastermechanic@juno.com Prototype R&D/testing: Thermal & Aerodynamic System Engineering (TASE) Senior vehicle instrumentation technician. Noise Vibration and Harshness (NVH). Dynamometer. Heat exchanger durability. HV-A/C Climate Control. Vehicle build. Fleet Durability Technical Quality Auditor. Automotive Technical Writer 1985 300SD 1983 300D 1984 190D 2003 Volvo V70 2002 Honda Civic https://www.boldegoist.com/ |
#13
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Quote:
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Brian 87 300Dturbo 180K #14 head still running R-12 SOLD 12/2017 02 F350 Powerstroke 180K 05 Chevy Express 1 ton w/Royal Utility box 120K 08 Infiniti FX-35 40K 15 Golf Sportwagen TDI 35K 10 Sprinter 3500 chassis with a Class A Winnebago on it. 56K |
#14
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Answer
Quote:
The threads are sharp, even slight O-ring damage will leak. It is a pain, but it is the only way I know to be sure. The decision is yours, and you may be OK. .
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ASE Master Mechanic asemastermechanic@juno.com Prototype R&D/testing: Thermal & Aerodynamic System Engineering (TASE) Senior vehicle instrumentation technician. Noise Vibration and Harshness (NVH). Dynamometer. Heat exchanger durability. HV-A/C Climate Control. Vehicle build. Fleet Durability Technical Quality Auditor. Automotive Technical Writer 1985 300SD 1983 300D 1984 190D 2003 Volvo V70 2002 Honda Civic https://www.boldegoist.com/ |
#15
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I already ordered another set of each, I do not feel comfortable about the orings after they were subjected to the threads like that. This is turning into a fiasco, three times now I will have done this job.
I am very curious as to why my 1987 Factory Service Manual set published by Mercedes Benz of North America simply states 35nm torque for this job (07-1-210, delivery valve seal replacement), and makes no mention of the triple sequence.
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Brian 87 300Dturbo 180K #14 head still running R-12 SOLD 12/2017 02 F350 Powerstroke 180K 05 Chevy Express 1 ton w/Royal Utility box 120K 08 Infiniti FX-35 40K 15 Golf Sportwagen TDI 35K 10 Sprinter 3500 chassis with a Class A Winnebago on it. 56K |
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