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NEW = Never Ever Worked
The back story- About two years ago the timing chain broke in my '82 300D and then a few months later I rounded up an engine and ordered a bunch of miscellaneous parts, gaskets, and an upper oil cooler hose for the swap. A lot of things happened and I let the car sit instead of doing the engine swap. Fast forward to about six weeks ago and, finding myself the owner of three non-functional old cars, I began the engine swap progress. A week ago Saturday my daughter drove the car out of the shop and I have put about 400 miles on it since. Today I went to the grocery store and when I got home I found that the new upper oil cooler hose has sprung a leak at the junction between the rubber and hard line and sprayed oil all over the engine compartment. I have no hopes that anyone is going to warranty a hose that I bought in July of 2011. The sixty some odd dollars for a new hose really isn't all that bad but taking the time to procure a new hose and then replace it while explaining to my girlfriend that I need to use her car _again_ is what really sucks. I'm almost tempted to do the cheesy hose clamp repair just so I don't have to take the darn car apart again.
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'82 300D - Light Ivory, 2nd Owner (Back in the wind April 2013!) '95 E300D - White, grey interior. (Suffering from stuck/broken glow plugs) Deuteronomy 22:4- "Thou shalt not see thy brother's ass or his ox fall down by the way, and hide thyself from them: thou shalt surely help him to lift them up again." |
#2
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Buy "fuel injection style" hose clamps, and limp it like that until a new hose gets in. check your clamps regularly, and keep a sharp eye on the oil pressure while driving.
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$60 OM617 Blank Exhaust Flanges $110 OM606 Blank Exhaust Flanges No merc at the moment |
#3
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The fittings are barbed on the hose side. There's nothing wrong with replacing just the hose part of the line. I used T-bar style clamps on my 79 when I did this and it was fine, didn't leak a drop.
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2004 F150 4.6L -My Daily 2007 Volvo XC70 -Wife's Daily 1998 Ford F150 -Rear ended 1989 J-spec 420SEL -passed onto its new keeper 1982 BMW 733i -fixed and traded for the 420SEL 2003 Volvo V70 5 Speed -scrapped 1997 E290 Turbo Diesel Wagon -traded for above 1992 BMW 525i -traded in 1990 Silver 300TE -hated the M103 1985 Grey 380SE Diesel Conversion, 2.47 rear end, ABS -Sold, really should have kept this one 1979 Silver 300D "The Silver Slug" -Sold |
#4
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Quote:
Here's how: Oil cooler nipple fitting weld
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#5
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Answer
Quote:
Engine oil cooler and hose/line issue, link thread .
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ASE Master Mechanic asemastermechanic@juno.com Prototype R&D/testing: Thermal & Aerodynamic System Engineering (TASE) Senior vehicle instrumentation technician. Noise Vibration and Harshness (NVH). Dynamometer. Heat exchanger durability. HV-A/C Climate Control. Vehicle build. Fleet Durability Technical Quality Auditor. Automotive Technical Writer 1985 300SD 1983 300D 1984 190D 2003 Volvo V70 2002 Honda Civic https://www.boldegoist.com/ |
#6
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^ X2 on the fix. I did something comparable (my hoses are not as good looking as these) about 2 years ago and they still look as good as new, with no leaks whatsoever. I do check them for cracks and stuff, and at first I did check them every week for slippage, leaks and what not, but after 3-4 months I just saw that the hoses were going to stay right there...
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[/SIGPIC]~cirrusman 1983 Mercedes Benz 300SD - Wife calls him "Chitty Chitty Bang Bang" [SIGPIC] 1983 Toyota Tercel (Tommy, The little Toyota that could) 1965 Ford F100 (Grandma Ford) 2005 Toyota Sienna (Elsa, Wife's ride) Gone: 1988 Toyota Pickup 2004 Subaru Outback 1987 Cadillac Fleetwood Brougham 1986 Volvo 740 GL Station Wagon - Piece of junk. 1981 Volvo 242 DL 2 Door - Hated to see it go. R.I.P. 1987 Pontiac Fiero GT |
#7
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Update...
The oil leaking drama was interrupted by my job and a long planned weekend out of town with the women in my life. Yesterday afternoon I received the new oil cooler line and went out to the car to assess the repair. Upon starting the car I found the leak is actually at the connection to the oil cooler. It was a pretty good drip and in the hopes that snugging up the connection would help I grabbed a wrench and tightened the fitting. It didn't seem loose and I gave it maybe 1/6 turn. Now the drip has turned in to a steady stream of oil. I have disconnected and reconnected the fitting a couple of times now with no improvement. The fitting on the oil cooler is not stripped and looks as normal as can be. The only thing I can think of is the fitting on the end of the hose may not be perfectly round and therefore not making a good seal. I really do not want to replace a brand new oil hose and find out that wasn't the problem. Any ideas?
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'82 300D - Light Ivory, 2nd Owner (Back in the wind April 2013!) '95 E300D - White, grey interior. (Suffering from stuck/broken glow plugs) Deuteronomy 22:4- "Thou shalt not see thy brother's ass or his ox fall down by the way, and hide thyself from them: thou shalt surely help him to lift them up again." |
#8
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I don't see where you have much of a choice. It's pretty much either the oil cooler or the oil line. If you can't see any obvious cause of the leak, you'll need to change out at least one to determine which it is. You've already got the hose, and if it's been in there awhile it probably is getting close to needing to be changed anyway, so you might want go that route. But be prepared to change out the oil cooler if it turns out to be that. If it were me, I'd probably change out the oil cooler first as it's just the two cooler hoses and two 10mm bolts - a lot easier than jacking up the engine and whatever to snake the cooler line in there. Well, that's not entirely true, because we already know what I did with mine and that is to convert to AN fittings and be done with it.
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Current Stable
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#9
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After some ruminating on the nature of the problem and reading many other related threads I decided it made much more sense that there was something up with the oil cooler. After getting home from work I pulled the oil cooler and carefully inspected the upper fitting. There is a barely noticeable crack that is probably the result of some over-enthusiastic owner making the fittings gorilla tight. When this happens the more you tighten the fitting, the more the ball is pressed in to the socket and the more the crack opens up. This is why the leak got worse when I tightened the fitting.
Tomorrow morning it's off to the wrecking yard to pick up a spare. It should back on the road later the same evening.
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'82 300D - Light Ivory, 2nd Owner (Back in the wind April 2013!) '95 E300D - White, grey interior. (Suffering from stuck/broken glow plugs) Deuteronomy 22:4- "Thou shalt not see thy brother's ass or his ox fall down by the way, and hide thyself from them: thou shalt surely help him to lift them up again." |
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