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240D Brakes: How do I bleed the Master Cylinder?
I have just replaced the brake fluid and have bled the system through the screws at the four calipers (RR first, then RL, FR, FL). Unfortunately, there still seems to be air in the system: when braking, the pedal now goes all the way down the first time with no braking effect, the second time I can feel the brake pads engaging, and the third time the car slowly stops (with the pedal going all the way down).
Is the master cylinder on a 1979 240D bleedable at all? My FSM says (for the 240D): "To remove all air bubbles from tandem main cylinder, step down fully on brake pedal three times while bleeding with bleed screws of brake pedal opened." However, I cannot see any bleed screws on either the master cylinder or the brake pedal. Can someone chime in and help me out on this one?
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1979 240D, W123, 105K miles, stick, white w/ tan interior. |
#2
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There should be a lot of sites that have "Bench Bleeding The Master Cylinder" or Bleeding The Master Cylinder.
For about $4-$8 you can buy a Kit in the Auto Parts Store. It has some Plastic Fittings and tubing. You unscrew the Brake Lines at the Master Cylinder and screw in the Plastic fittings and route the Tubing so that the Fluid goes back into the Master Cylinder. You fill it up with Brake Fluid and Pump till you don't see any Air Bubbles any More. People claim that when you do the Pumping on the Master Cylinder the Engine should be running. When the above is done you install the Brake Lines to the Master Cylinder and proceed to bleed your Brakes. This is what I do when the MC is on the Car but you need a Helper. I put a bunch of Old Rags under the Brake Lines where the come out of the Master Cylinder. You need to have a Master Cylinder Full of Brake Fluid. Step one-Loosen the Brake Line Nuts at the Master Cylinder, start the Car and have someone step slowly on the Brake pedal and hold the Pedal down. Air of Brake Fluid will come out. Step 2-Then tighten up the Brake Line fittings a bit and have the Helper release the Pedal. Go back to Step one and repeat the steps always ending with Step 2 until you think all the Air is out of the Master Cylinder and tighten up the Brake Lines and proceed to bleeding the Brakes. If you have done a good job on the above stuff and you Pedal is still sinking it is time to look for a New Master Cylinder. Please note that the above stuff is done after the Car has sat and everything has cooled off. I am saying that incase you Brake really is dragging because you don't want overheated Brake Fluid to influence the outcome. Things that cause Dragging Brakes. Caliper Piston sticking in the Bore; The Brake Hose messed up inside acting as a one way Valve; and, inside of the Master Cylinder there is fluid return holes. If the holes are plugged the Brake Lines will remain pressurized.
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84 300D, 82 Volvo 244Gl Diesel |
#3
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If you plan on bleeding your brakes every other year as I believe is recommended I would invest in a power bleeder. I have had this one for several years ow and it makes bleeding the brakes a snap. I bleed the 124 in about 20 min or so. No muss, no fuss.
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Sent from an agnostic abacus 2014 C250 21,XXX my new DD ** 2013 GLK 350 18,000 Wife's new DD** - With out god, life is everything. - God is an ever receding pocket of scientific ignorance that's getting smaller and smaller as time moves on..." Neil DeGrasse Tyson - You can pray for me, I'll think for you. - When you understand why you dismiss all the other possible gods, you will understand why I dismiss yours. |
#4
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Quote:
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1992 W201 190E 1.8 171,000 km - Daily driver 1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone 1965 Land Rover Series 2a Station Wagon CIS recovery therapy! 1961 Volvo PV544 Bare metal rat rod-ish thing I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior Don't leave that there - I'll take it to bits! |
#5
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Quote:
I have a swollen MC grommet that needs to be replaced on my 240D, and this is on my to do list... I have the motive bleeder with the screw-on cap. Works perfect.
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Current Diesels: 1981 240D (73K) 1982 300CD (169k) 1985 190D (169k) 1991 350SD (113k) 1991 350SD (206k) 1991 300D (228k) 1993 300SD (291k) 1993 300D 2.5T (338k) 1996 Dodge Ram CTD (442k) 1996 Dodge Ram CTD (265k) Past Diesels: 1983 300D (228K) 1985 300D (233K) |
#6
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always bench bleed new installs. then power bleeder really helps. change flex hoses if they haven't been done.
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85SD 240K & stopped counting painted, putting bac together. 84SD 180,000. sold to a neighbor and member here but I forget his handle. The 84 is much improved from when I had it. 85TD beginning to repair to DD status. Lots of stuff to do. |
#7
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I have had a Mighty Vac type hand held Vacuum Pump since the 1980s. Way back then I took a Jelly Jar and drilled 2 Holes in it and shoved some Plastic Vacuum fittings into the Holes with Epoxy around them.
I use that in conjunction with some Vacuum Hoe and use the Hand Held V Pump to bleed the Brakes. The old Fluid goes into the Jar. But, lately what I do on the Mercedes is I build up the Vacuum and get the Brake Fluid in the Line moving and I disconnect the Hand Held V Pump and walk away for awhile. Gravity does the rest of the Bleeding job. It is only needed to return and check the Fluid Level in the Master Cylinder. The only thing I don't like about the setup is the Glass Jar that can break. But, since the 1980s I have managed not to break the Jar.
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84 300D, 82 Volvo 244Gl Diesel |
#8
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I've had good results with Bench Bleeding a new or replacement Master Cylinder.
I look forward to trying out the power bleeders next time I need to perform the operation.
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Codifex 1981 240D ChinaBlue (Got her running with a donor engine.) 1983 300DTurbo w/sunroof. 1984 300TD manual sunroof. (Electrical Gremlins) |
#9
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I replaced my master cylinder a few months ago. I don't remember if I bench bled it before I put it on. I did vacuum bleed the entire system after I installed it, and results have been good.
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Whoever said there's nothing more expensive than a cheap Mercedes never had a cheap Jaguar. 83 300D Turbo with manual conversion, early W126 vented front rotors and H4 headlights 400,xxx miles 08 Suzuki GSX-R600 M4 Slip-on 22,xxx miles 88 Jaguar XJS V12 94,xxx miles. Work in progress. |
#10
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Quote:
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1979 240D, W123, 105K miles, stick, white w/ tan interior. |
#11
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Sounds like you let all the fluid out versus bleeding until the system was flushed. Dont do the former unless you want a headache!
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http://superturbodiesel.com/images/sig.04.10.jpg 1995 E420 Schwarz 1995 E300 Weiss #1987 300D Sturmmachine #1991 300D Nearly Perfect #1994 E320 Cabriolet #1995 E320 Touring #1985 300D Sedan OBK #42 |
#12
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What happened is that I had forgotten about the little reservoir (rear calipers) and it got emptied while I was bleeding the rear calipers (I was only checking the level of fluid in the main reservoir). I had done this procedure several times correctly in the past, but for some reason I forgot and made this mistake this time around. Then realizing my mistake, I proceeded to fill that reservoir up and did the bleeding procedure for both rear and front calipers, but obviously air had already entered the system at that time.
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1979 240D, W123, 105K miles, stick, white w/ tan interior. |
#13
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So any suggestions for a good value bleeder and where to get a good deal on it?
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1979 240D, W123, 105K miles, stick, white w/ tan interior. |
#14
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Somewhere in the DIY Section someone made a Power Bleeder from a Garden/Weed Sprayer.
DIY Repair Links DIY Links by Parts Category - PeachParts Mercedes ShopForum PeachPartsWiki: Do It Yourself Articles - Mercedes Vehicles
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84 300D, 82 Volvo 244Gl Diesel |
#15
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Quote:
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http://superturbodiesel.com/images/sig.04.10.jpg 1995 E420 Schwarz 1995 E300 Weiss #1987 300D Sturmmachine #1991 300D Nearly Perfect #1994 E320 Cabriolet #1995 E320 Touring #1985 300D Sedan OBK #42 |
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