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#31
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Quote:
It is not hard to take a starter apart and reassemble. Save those old Bosch starters for parts! If the starter was not abused or overheated, chances are all you need are brushes and bushings and a cleaning and lube.
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85 300D turbo pristine w 157k when purchased 161K now 83 300 D turbo 297K runs great. SOLD! 83 240D 4 spd manual- parted out then junked |
#32
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So I am planning on replacing my starter this weekend if the weather holds. I have a non turbo car. Trying to decide whether to do the job from above or below.
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1978 300D |
#33
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Below is easier, less things to remove (actually nothing but the starter itself needs to be removed). However, you have to have the steering all the way one direction (right?) in order to barely get the starter out between the steering components and the frame. Although I have not tried it, I think jacking up the car lowers the parts so you have more room to remove the starter. You may get the starter out the first try, or you may fight with it for an hour (I did the first time), and learn some new swear words. Be assured it will come out if you hold your mouth just right
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All Diesel Fleet 1985 R107 300SLD TURBODIESEL 2005 E320 CDI (daily) LOTS of parts for sale! EGR block kit http://www.peachparts.com/shopforum/diesel-discussion/355250-sale-egr-delete-block-off-plate-kit.html 1985 CA emissions 617 owners- You Need This! Sanden style A/C Compressor Mounting Kit for your 616/ 617 For Sale + Install Inst. Sanden Instalation Guide (post 11): http://www.peachparts.com/shopforum/diesel-discussion/367883-sanden-retrofit-installation-guide.html |
#34
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Advance auto has the starter for the 617 turbo p/n 16445 remanufactured with a lifetime warranty for $79.99. If you order online and pick up at the store, you can use the discount code TRT30 which gives you 30% off your entire order. That makes it $56+tax--cheaper than buying the solenoid to fix it yourself.
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#35
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Thanks for the heads up
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1978 300D |
#36
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I found a combination of above and below easiest on my non turbo. Bottom starter bolt from underneath and the top one from above, then I lifted the starter out from above I believe.
__________________
2004 F150 4.6L -My Daily 2007 Volvo XC70 -Wife's Daily 1998 Ford F150 -Rear ended 1989 J-spec 420SEL -passed onto its new keeper 1982 BMW 733i -fixed and traded for the 420SEL 2003 Volvo V70 5 Speed -scrapped 1997 E290 Turbo Diesel Wagon -traded for above 1992 BMW 525i -traded in 1990 Silver 300TE -hated the M103 1985 Grey 380SE Diesel Conversion, 2.47 rear end, ABS -Sold, really should have kept this one 1979 Silver 300D "The Silver Slug" -Sold |
#37
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only one way to do it...
from the bottom long extentions on your breaker bar reach up along side the trans to get to both the top and bottom bolt head turn wheels all the way right one its loose, rotate starter 180 and feed it out through the small space between the frame and steering easy peasy... literaly 10 minuets last time i did it
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Current fleet 2006 E320 CDI 1992 300D - 5speed manual swapped former members 1984 300D "Blues Mobile" 1978 300CD "El Toro" |
#38
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Quote:
__________________
All Diesel Fleet 1985 R107 300SLD TURBODIESEL 2005 E320 CDI (daily) LOTS of parts for sale! EGR block kit http://www.peachparts.com/shopforum/diesel-discussion/355250-sale-egr-delete-block-off-plate-kit.html 1985 CA emissions 617 owners- You Need This! Sanden style A/C Compressor Mounting Kit for your 616/ 617 For Sale + Install Inst. Sanden Instalation Guide (post 11): http://www.peachparts.com/shopforum/diesel-discussion/367883-sanden-retrofit-installation-guide.html |
#39
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Forgot to mention..
You'll also need to use a "universal" at the end of the long extensions to get the angle on the starter bolts.
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Current fleet 2006 E320 CDI 1992 300D - 5speed manual swapped former members 1984 300D "Blues Mobile" 1978 300CD "El Toro" |
#40
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i did a 240D all from the top, except a brief squirm under the car (which wasnt elevated at all) to manage the bottom bolt. if you dont have jackstands or a secure place to lift I'd say definitely give it a try from the top. its annoying to take the battery, tray and air cleaner out but its also not challenging at all. also might give you a chance to see if theres any rust or corrosion around the battery.
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1981 NA 300D 310k miles |
#41
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Quote:
__________________
All Diesel Fleet 1985 R107 300SLD TURBODIESEL 2005 E320 CDI (daily) LOTS of parts for sale! EGR block kit http://www.peachparts.com/shopforum/diesel-discussion/355250-sale-egr-delete-block-off-plate-kit.html 1985 CA emissions 617 owners- You Need This! Sanden style A/C Compressor Mounting Kit for your 616/ 617 For Sale + Install Inst. Sanden Instalation Guide (post 11): http://www.peachparts.com/shopforum/diesel-discussion/367883-sanden-retrofit-installation-guide.html |
#42
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Quote:
__________________
2004 F150 4.6L -My Daily 2007 Volvo XC70 -Wife's Daily 1998 Ford F150 -Rear ended 1989 J-spec 420SEL -passed onto its new keeper 1982 BMW 733i -fixed and traded for the 420SEL 2003 Volvo V70 5 Speed -scrapped 1997 E290 Turbo Diesel Wagon -traded for above 1992 BMW 525i -traded in 1990 Silver 300TE -hated the M103 1985 Grey 380SE Diesel Conversion, 2.47 rear end, ABS -Sold, really should have kept this one 1979 Silver 300D "The Silver Slug" -Sold |
#43
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It is possible to remove the top bolt from a 300D from above...on a non turbo...as long as you do the allen wrench and 10mm wrench method...
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#44
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Also possible on a 300D Turbo. I did it on my 83. I used a gear wrench on a 10 mm Allen stub for both removal and install.
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85 300D turbo pristine w 157k when purchased 161K now 83 300 D turbo 297K runs great. SOLD! 83 240D 4 spd manual- parted out then junked |
#45
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Huh, quite the controversy!
I use ramps to lift the car, I don't have jack stands and wouldn't trust them on gravel anyways. I don't think you can turn the wheels on the car once it is sitting on the ramps, so I may be stuck with doing it all from above
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1978 300D |
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