Parts Catalog Accessories Catalog How To Articles Tech Forums
Call Pelican Parts at 888-280-7799
Shopping Cart Cart | Project List | Order Status | Help



Go Back   PeachParts Mercedes-Benz Forum > Mercedes-Benz Tech Information and Support > Diesel Discussion

Reply
 
LinkBack Thread Tools Display Modes
  #1  
Old 08-03-2015, 06:08 PM
Registered User
 
Join Date: Sep 2010
Location: Cove Point, MD
Posts: 245
what versions of the NA 617 will fit within the W115?

I've heard that the topside oil filter housing of the 123's 617.912 will not fit within the W115's frame rails. The W115 617.910 seems to be difficult to get a hold of plus the .912 has a few nice internal improvements.

I bought my '76 300D with a bad HG (#2 & #3 GPs have rust on the heateing element) and I just found badly worn (scored) cam lobes and rocker arm faces on #1 & #2, so I'll probably have to throw an engine at it. Waiting on my friend to return my engine lift so I can get this HEAVY head off and see how she looks inside.




Check out the wear on the rocker face!




Reply With Quote
  #2  
Old 08-03-2015, 08:35 PM
Registered User
 
Join Date: Jul 2013
Location: PNW
Posts: 121
It is hard for me to tell from the photos how worn the cam lobs are. Looks like however that the engine has been upgraded with carbide on the rocker arms, so the cam should have been upgraded as well. That car didn't come with the hard cam or carbide rockers. With a mirror, see if you can read the number on the back end of the cam. IIRC, the ductile cam is "00".

If the cam is a soft one, you might be able to find a hard one to replace it (with towers). The cam lift is higher, so you will need to change the valve springs out, but you are taking the head off anyway.

Fwiw.

Regards,

W
Reply With Quote
  #3  
Old 08-03-2015, 10:21 PM
gmog220d's Avatar
There is Life After VW!
 
Join Date: Apr 2006
Location: Albuquerque, New Mexico, USA
Posts: 957
Nice looking car. Is it dark blue, or black?

Anyway, I think there's a good chance you could use a 617.912 in your car. Unless I'm missing something all you'd need to do is swap over the oil filter assembly, manifolds, water pump housing, etc.
__________________
- Greg -
1973 220D, The Prodigal Benz
1974 240D
Reply With Quote
  #4  
Old 08-05-2015, 02:22 AM
Registered User
 
Join Date: Oct 2013
Location: New Zealand
Posts: 538
The blocks are different casting between the .910 and .912. Most people swapping later engines into these cars just remotely mount the oil filter.

And if you're going to all the trouble of the above, maybe consider a turbo .95x engine?
__________________
1978 300D, 373,000km 617.912, 711.113 5 speed, 7.5mm superpump, HX30W turbo...many, many years in the making....
1977 280> 300D - 500,000km+ (to be sold...)
1984 240TD>300TD 121,000 miles, *gone*
1977 250 parts car
1988 Toyota Corona 2.0D *gone*
1975 FJ45>HJ45
1981 200>240D (to be sold...)
1999 Hyundai Lantra 1.6 *gone*
1980s Lansing Bagnall FOER 5.2 Forklift (the Mk2 engine hoist)
2001 Holden Rodeo 4JB1T 2WD

Reply With Quote
  #5  
Old 08-05-2015, 06:06 AM
t walgamuth's Avatar
dieselarchitect
 
Join Date: Apr 2005
Location: Lafayette Indiana
Posts: 38,632
I think there are other interferences besides the oil filter, such as the ac compressor. I'd be sure that a new engine is needed before giving up on yours and then if needed search for an early 617 that will fit between the narrow rails.
__________________
[SIGPIC] Diesel loving autocrossing grandpa Architect. 08 Dodge 3/4 ton with Cummins & six speed; I have had about 35 benzes. I have a 39 Studebaker Coupe Express pickup in which I have had installed a 617 turbo and a five speed manual.[SIGPIC]

..I also have a 427 Cobra replica with an aluminum chassis.
Reply With Quote
  #6  
Old 08-06-2015, 09:33 PM
Registered User
 
Join Date: Sep 2010
Location: Cove Point, MD
Posts: 245
Quote:
Originally Posted by NZScott View Post
The blocks are different casting between the .910 and .912. Most people swapping later engines into these cars just remotely mount the oil filter.
I hadn't thought about a remote filter relocation. I'm trying to keep this car mostly;y original while adhering to a budget.

And if you're going to all the trouble of the above, maybe consider a turbo .95x engine?
I thought the same thing but the NA 617 found in the 123 won't fit without rework, let alone the turbo charger and associated components with the turbo 617s

Quote:
Originally Posted by t walgamuth View Post
I think there are other interferences besides the oil filter, such as the ac compressor. I'd be sure that a new engine is needed before giving up on yours and then if needed search for an early 617 that will fit between the narrow rails.
It's funny you mention the compressor. I was stunned at how many fasteners hold the AC compressor bracket to the engine, I think there were 8 while the compressor sat on 6 studs!
Reply With Quote
  #7  
Old 08-06-2015, 09:45 PM
t walgamuth's Avatar
dieselarchitect
 
Join Date: Apr 2005
Location: Lafayette Indiana
Posts: 38,632
Quote:
Originally Posted by citationtech View Post
I thought the same thing but the NA 617 found in the 123 won't fit without rework, let alone the turbo charger and associated components with the turbo 617s


It's funny you mention the compressor. I was stunned at how many fasteners hold the AC compressor bracket to the engine, I think there were 8 while the compressor sat on 6 studs!
I call that bracket that holds the early 616 617 compressors up high on the engine the Frankenstein bracket.

In the 123 the compressor sits down low just in front of some suspension parts IIRC. That's why the 240 engine sits with its front in the same place as the 617 engine I suppose.
__________________
[SIGPIC] Diesel loving autocrossing grandpa Architect. 08 Dodge 3/4 ton with Cummins & six speed; I have had about 35 benzes. I have a 39 Studebaker Coupe Express pickup in which I have had installed a 617 turbo and a five speed manual.[SIGPIC]

..I also have a 427 Cobra replica with an aluminum chassis.
Reply With Quote
  #8  
Old 08-07-2015, 07:49 AM
jay_bob's Avatar
Control Freak
 
Join Date: Oct 2011
Location: Columbia, SC
Posts: 3,941
I would wait and see how the block looks first after taking the head off. You may be only looking at a head job to get things right again.

Remember these are all-iron engines so your chances are good that it is just a blown HG and some wear on the cam that can be machined off.
__________________
The OM 642/722.9 powered family
Still going strong
2014 ML350 Bluetec (wife's DD)
2013 E350 Bluetec (my DD)

both my kids cars went to junkyard in 2023
2008 ML320 CDI (Older son’s DD) fatal transmission failure, water soaked/fried rear SAM, numerous other issues, just too far gone to save (165k miles)
2008 E320 Bluetec (Younger son's DD) injector failed open and diluted oil with diesel, spun main bearings (240k miles)

1998 E300DT sold to TimFreeh
1987 300TD sold to vstech
Reply With Quote
  #9  
Old 08-08-2015, 04:14 AM
Registered User
 
Join Date: Oct 2013
Location: New Zealand
Posts: 538
Sorry, good point, A/C compressor might be in the way....never even seen a diesel Merc with AC over here yet

Getting a rebuilt head is definitely worth it, just remember your older pistons won't work with newer camshafts because they have more valve lift.

__________________
1978 300D, 373,000km 617.912, 711.113 5 speed, 7.5mm superpump, HX30W turbo...many, many years in the making....
1977 280> 300D - 500,000km+ (to be sold...)
1984 240TD>300TD 121,000 miles, *gone*
1977 250 parts car
1988 Toyota Corona 2.0D *gone*
1975 FJ45>HJ45
1981 200>240D (to be sold...)
1999 Hyundai Lantra 1.6 *gone*
1980s Lansing Bagnall FOER 5.2 Forklift (the Mk2 engine hoist)
2001 Holden Rodeo 4JB1T 2WD

Reply With Quote
Reply

Bookmarks


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On




All times are GMT -4. The time now is 03:47 PM.


Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2024, vBulletin Solutions, Inc.
Search Engine Optimization by vBSEO 3.6.0
Copyright 2024 Pelican Parts, LLC - Posts may be archived for display on the Peach Parts or Pelican Parts Website -    DMCA Registered Agent Contact Page