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I replaced the starter this afternoon with the spare I had from my old 617 engine. The good news is that the car starts on the first bump, no hesitation. The bad news is that it appears as if the starter gear is disengaging slowly because there is a buzzing sound coming from the engine bay right after start up. It barely lasts a second and isn't very loud, but it's obviously not good. I didn't have this issue when the starter was on the other motor, so I'm hoping that things will loosen up after 5 or 10 more starts. Otherwise, I'll get the starter that I pulled off of the car today rebuilt locally.
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You didn't bench test the starter before installing it? Just power it up with a battery and listen is all that's needed if you have a trained ear (like a starter rebuild shop tech with 30 years experience). If you do not have a trained ear, use a photo tach.
On the starter you pulled out, bench test and shoot a video and post it. Take it apart to inspect, replace the 2 bushings (they're cheap), clean and lube, replace brushes if worn. That's all that's needed in a rebuild if the parts (armature, solenoid, centrifugal clutch) are good, which they usually are. |
Routine Starter Service
That was my thought too ~
At the very least, have the bad starter rebuilt and save the working one in there now for a spare.... Never, EVER accept any BOSCH brand starter in exchange that doesn't have a brandy new solenoid ! you can always tell by looking at the solenoid closely . |
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