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Old 12-06-2019, 12:51 AM
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Join Date: Aug 2010
Location: Sacramento, CA
Posts: 3,115
Do you know what clearance the machinist honed to between the pistons and new sleeves? The OM617.952 engine in my 1985 300D failed at 330K mi, so consistent with this experience. 3 pistons had broken ring glands, but I don't recall broken rings like this engine shows, but has been ~10 years. My #1 piston had depressions in the top, like a small ball-bearing was bouncing around, and left similar marks in the pre-chamber and head. I have no idea what. I later rebuilt that turbo and the compressor wheel looked fine.

I put new cylinder sleeves in all bores. I kind of lucked out since I recall paying only $11 ea, and saw them much more today. Couldn't get new pistons affordably (>$500 ea if you can find), but you (Rollguy) sold me a set of used ones. I haven't taken the block to a shop to deck the sleeves and hone to the pistons (hence my question). I found a used engine in like-new condition (>400 psig all) for $350 plus access like starter, alternator, vac pump and been running on that since.

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1984 & 1985 CA 300D's
1964 & 65 Mopar's - Valiant, Dart, Newport
1996 & 2002 Chrysler minivans
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