Hallo,
I finally finished my engine, it was a lot of work.
Just to give information to someone need to do the same.
Engine run very well, no smoke, strting like dream in 1 sec cold and also hot.
Good performance and no smoke at all.
Just to give information i had head rebulded in workshop.
- Monark injectors settled to 145 Bar
- new timing chain and pads
- new rings like OM
- cylinder where 0.005 mm ovalization but i honed with cross patch grid 240
- new hydr lifters
The only things it is a little clak clak from 600 rpm to 1200 rpm after run like dream.
I made test with injectors but noise is from pistons they probably are a little worn but i was in limit specific MB.
I hope it will help somebody in future project.
Alberto

how many miles before the teardown?

A little clak from 600-1200rpm isn't really that big of a deal. No IDI motor runs completely quiet. I have a 93 that runs perfect and it has a little clak and it starts in 5 degrees without any hesitation or smoke. How many miles? Let's see a video.

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Only diesels in this driveway.
2005 E320 CDI 243k Black/Black
2008 Chevy 3500HD Duramax 340k
2004 Chevy 2500HD Duramax 220k

Good job.

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84 300D, 82 Volvo 244Gl Diesel

Engine was 331.000 km before rebuilt but i buy used with broken angine and i suspect previous owner really use very bad this engine.
I am currentyl without muffler but i will do video as soon as possible.
I post some pictures
thanks a lot
Alberto

pictures

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pictures honing and head broken and after welding

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