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#1
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over adjusting a vacuum modulator?
I had the transmission in my 1984 300TD replaced from a donor and the car finally shifts in all gears. I've adjust the vacuum modulator to the proper spec which is 48 psi (3.3 bar) for my car. The shifts are VERY firm in all gears. If I continue to turn it up and it shifts better would there be any issues with keeping it that way? It has a brand new vacuum modulator on it too.
Is there anything else that could help it shift smoother other than the modulator?
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2022 Nissan Frontier Pro4x 1990 Mercedes 420SEL 1950 Packard 8 Previous German cars- 2001 Mercedes SL500 1983 Mercedes 300SD 2011 BMW 328i (manual) 2008 BMW 535xi (manual) 2006 BMW M3 (manual) 1980 Mercedes 300TD 2006 BMW 750i 1996 Mercedes E300D 1994 BMW 740i 2006 BMW 330xi (manual) 1999 E300DT Smoke silver/black 253k 2012 BMW 535i Xdrive M-Sport 1984 300TD-T 304k 1988 Mercedes 560SEL (parts car) 2010 BMW 550i xdrive 2017 Audi A4 Presitge 1979 300SD 313k 2003 E500 189k |
#2
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Make sure the modulator pressure is adjusted to the specific transmission model, not just the car model.
Before getting carried away adjusting things, make sure your vacuum system is operating correctly. This means all the little switches and things on the valve cover as well. Low vacuum is what generally results in hard shifting. High vacuum = soft shift. Low vacuum = firm shift.
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Current stable: 1995 E320 149K (Nancy) 1983 500SL 120K (SLoL) Black Sheep: 1985 524TD 167K (TotalDumpster™) Gone but not forgotten: 1986 300SDL (RIP) 1991 350SD 1991 560SEL 1990 560SEL 1986 500SEL Euro (Rusted to nothing at 47K!) |
#3
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I would try a couple of adjustments counterclockwise with the trans modulator to soften up the shifting some.
Have you checked to see that the vac at WOT is dropping to zero between the VCV and the tranny? The vac is supposed to modulate downward as you give it more throttle but basically it upshifts best at speed with no vac. Then you need the vac when it downshifts for a smooth downshift. You should be producing between 10-15 ihg with the VCV doing its thing before it drops off to zero. |
#4
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When I accelerate, the vacuum gauge goes up. When i'm cruising at idle at any speed, it measures 48psi. the same as when stationary.
__________________
2022 Nissan Frontier Pro4x 1990 Mercedes 420SEL 1950 Packard 8 Previous German cars- 2001 Mercedes SL500 1983 Mercedes 300SD 2011 BMW 328i (manual) 2008 BMW 535xi (manual) 2006 BMW M3 (manual) 1980 Mercedes 300TD 2006 BMW 750i 1996 Mercedes E300D 1994 BMW 740i 2006 BMW 330xi (manual) 1999 E300DT Smoke silver/black 253k 2012 BMW 535i Xdrive M-Sport 1984 300TD-T 304k 1988 Mercedes 560SEL (parts car) 2010 BMW 550i xdrive 2017 Audi A4 Presitge 1979 300SD 313k 2003 E500 189k |
#5
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I cannot add anything to this thread so ignore this post if you like, but I'm having a hard time working out how vacuum can be 48psi?
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1978 300D, 373,000km 617.912, 711.113 5 speed, 7.5mm superpump, HX30W turbo...many, many years in the making.... 1977 280> 300D - 500,000km+ (to be sold...) 1984 240TD>300TD 121,000 miles, *gone* 1977 250 parts car 1988 Toyota Corona 2.0D *gone* 1975 FJ45>HJ45 1981 200>240D (to be sold...) 1999 Hyundai Lantra 1.6 *gone* 1980s Lansing Bagnall FOER 5.2 Forklift (the Mk2 engine hoist) 2001 Holden Rodeo 4JB1T 2WD |
#6
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Quote:
well spotted
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David 1996 Mercedes S124 E300TD - 129k - rolling restoration project - 1998 Mercedes W210 300TD - 118k (assimilated into above vehicle) |
#7
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Quote:
Standing at idle or with no accelerator pedal, you should be >12" of vacuum going to the modulator. As you press the accelerator, it should drop to 0" by full pedal travel.
__________________
Current stable: 1995 E320 149K (Nancy) 1983 500SL 120K (SLoL) Black Sheep: 1985 524TD 167K (TotalDumpster™) Gone but not forgotten: 1986 300SDL (RIP) 1991 350SD 1991 560SEL 1990 560SEL 1986 500SEL Euro (Rusted to nothing at 47K!) |
#8
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https://youtu.be/jFxnJ-6uUao
Here is a link to exactly what I am talking about The gauge that I got from ************** measures PSI and it says to set my transmission at 48 PSI.
__________________
2022 Nissan Frontier Pro4x 1990 Mercedes 420SEL 1950 Packard 8 Previous German cars- 2001 Mercedes SL500 1983 Mercedes 300SD 2011 BMW 328i (manual) 2008 BMW 535xi (manual) 2006 BMW M3 (manual) 1980 Mercedes 300TD 2006 BMW 750i 1996 Mercedes E300D 1994 BMW 740i 2006 BMW 330xi (manual) 1999 E300DT Smoke silver/black 253k 2012 BMW 535i Xdrive M-Sport 1984 300TD-T 304k 1988 Mercedes 560SEL (parts car) 2010 BMW 550i xdrive 2017 Audi A4 Presitge 1979 300SD 313k 2003 E500 189k |
#9
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When you set the modulator pressure, did you have the vacuum line disconnected? If you didn't, the line is supposed to be disconnected and you are travelling a certain speed to check modulator pressure. See the FSM or do a search on this forum for how to do it.
If you set the pressure with the vacuum line attached, no wonder your shifts are firm. The modulator is supposed to soften the shifting when it has vacuum applied to it and firm it up to the set modulator pressure when the vacuum bleeds off under acceleration.
__________________
Current stable: 1995 E320 149K (Nancy) 1983 500SL 120K (SLoL) Black Sheep: 1985 524TD 167K (TotalDumpster™) Gone but not forgotten: 1986 300SDL (RIP) 1991 350SD 1991 560SEL 1990 560SEL 1986 500SEL Euro (Rusted to nothing at 47K!) |
#10
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Quote:
Quote:
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All Diesel Fleet 1985 R107 300SLD TURBODIESEL 2005 E320 CDI (daily) LOTS of parts for sale! EGR block kit http://www.peachparts.com/shopforum/diesel-discussion/355250-sale-egr-delete-block-off-plate-kit.html 1985 CA emissions 617 owners- You Need This! Sanden style A/C Compressor Mounting Kit for your 616/ 617 For Sale + Install Inst. Sanden Instalation Guide (post 11): http://www.peachparts.com/shopforum/diesel-discussion/367883-sanden-retrofit-installation-guide.html |
#11
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Yes, something is wrong. Read my post #3 again.
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#12
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He's measuring modulator pressure, not vacuum. The following list is what I have for 722.4's, I'm not sure what you have in your car.
http://www.peachparts.com/shopforum/attachments/tech-help/135627d1459387599-190e-300e-4-speed-trany-vac-modulator-difference-modulators.pdf Also, check your vacuum valves: Transmisson Vacuum Valve Lever Replacement |
#13
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I'm lucky enough that I don't have any vacuum lines on the top of my valve cover. Just a couple of 3 ways near the firewall. Then it goes to a bunch of crap on the passenger side behind the light housing. I haven't checked anything under there because that is where the reservoir is for my SLS fluid. Everything but the car shut off going into the cab of the car is disconnected (locks etc.) When I adjusted this I adjusted it WITH the vacuum line connected to the car and with the car running.
__________________
2022 Nissan Frontier Pro4x 1990 Mercedes 420SEL 1950 Packard 8 Previous German cars- 2001 Mercedes SL500 1983 Mercedes 300SD 2011 BMW 328i (manual) 2008 BMW 535xi (manual) 2006 BMW M3 (manual) 1980 Mercedes 300TD 2006 BMW 750i 1996 Mercedes E300D 1994 BMW 740i 2006 BMW 330xi (manual) 1999 E300DT Smoke silver/black 253k 2012 BMW 535i Xdrive M-Sport 1984 300TD-T 304k 1988 Mercedes 560SEL (parts car) 2010 BMW 550i xdrive 2017 Audi A4 Presitge 1979 300SD 313k 2003 E500 189k |
#14
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As stated above, modulator pressure is set WITHOUT VACUUM and running at a given speed. Make sure you do the procedure correctly. At idle, your modulator pressure (what you're measuring with the PSI gauge) will be significantly less than the 48PSI you're trying to set it at when you get it adjusted properly.
__________________
Current stable: 1995 E320 149K (Nancy) 1983 500SL 120K (SLoL) Black Sheep: 1985 524TD 167K (TotalDumpster™) Gone but not forgotten: 1986 300SDL (RIP) 1991 350SD 1991 560SEL 1990 560SEL 1986 500SEL Euro (Rusted to nothing at 47K!) |
#15
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Thank you everyone for bearing with me during my time of idiocy!!! I adjusted it the right way and you can barely feel it shift. Feels like a completely different car now!
__________________
2022 Nissan Frontier Pro4x 1990 Mercedes 420SEL 1950 Packard 8 Previous German cars- 2001 Mercedes SL500 1983 Mercedes 300SD 2011 BMW 328i (manual) 2008 BMW 535xi (manual) 2006 BMW M3 (manual) 1980 Mercedes 300TD 2006 BMW 750i 1996 Mercedes E300D 1994 BMW 740i 2006 BMW 330xi (manual) 1999 E300DT Smoke silver/black 253k 2012 BMW 535i Xdrive M-Sport 1984 300TD-T 304k 1988 Mercedes 560SEL (parts car) 2010 BMW 550i xdrive 2017 Audi A4 Presitge 1979 300SD 313k 2003 E500 189k |
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