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#1
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Wastegate swap question
I'm going to do the wastegate swap on an OM602 to eliminate all the vacuum transducers/actuators near the airbox. I'm going to order the actuator from ATP Turbo. If I just swap the wastegate and unplug the EGR valve and the other saucer (not proper terminology, I know ) right behind it, can I get away without doing the blocking plate? Also, what's the point of drilling a hole in the turbo? If I just swap the wastegate I don't see why anything else would be a problem and I could clean up the engine bay a bit by getting rid of the vacuum and just having that f-fitting for the line from the injection pump.
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Only diesels in this driveway. 2005 E320 CDI 243k Black/Black 2008 Chevy 3500HD Duramax 340k 2004 Chevy 2500HD Duramax 220k |
#2
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You have to drill a hole in the compressor housing to fit the boost line to the pressure-operated wastegate. Without it, the wastegate won't open.
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Current stable: 1995 E320 149K (Nancy) 1983 500SL 120K (SLoL) Black Sheep: 1985 524TD 167K (TotalDumpster™) Gone but not forgotten: 1986 300SDL (RIP) 1991 350SD 1991 560SEL 1990 560SEL 1986 500SEL Euro (Rusted to nothing at 47K!) |
#3
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Quote:
I have all the parts for this mod, but I don't think I'm going to need them (looking at different turbo options). I might be willing to sell everything cheaper than what it would cost you from ATP, etc.
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___________________________________________ 1992 300D 2.5 Turbo
W124.128/OM602.962/4G-Tronic 722.418 Dieselmeken 7,5mm | Sportline Interior My Build Thread |
#4
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yes, you can just un pipe that from vacuum and it will stay wide open.
When i did my waste gate swap i removed that component and it's guts and used the holes left behind to tap my pressure tube.
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Current fleet 2006 E320 CDI 1992 300D - 5speed manual swapped former members 1984 300D "Blues Mobile" 1978 300CD "El Toro" |
#5
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You removed the wastegate? Is that the component your referencing you removed its guts?
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Only diesels in this driveway. 2005 E320 CDI 243k Black/Black 2008 Chevy 3500HD Duramax 340k 2004 Chevy 2500HD Duramax 220k |
#6
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I'm guessing he fashioned a boost signal port onto a plate that caps the EGR valve flange on the mixing pipe.
Sixto 98 E320s sedan and wagon |
#7
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No need to drill anything… There's a ready-made port just waiting to be used on the manifold.
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14 E250 Bluetec "Sinclair", Palladium Silver on Black, 153k miles 06 E320 CDI "Rutherford", Black on Tan, 171k mi, Stage 1 tune, tuned TCU 91 300D "Otis", Smoke Silver, 142k mi, wastegate conversion 19 Honda CR-V EX 61k mi Fourteen other MB's owned and sold 1961 Very Tolerant Wife |
#8
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of the three vacuum components in around the turbo side... The wastegate, EGR valve and the "Intake manifold pressure control valve"
i was referring to the guts of the "Intake manifold pressure control valve" I swapped he wastegate and just left the EGR valve in place without vacuum. See picture.
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Current fleet 2006 E320 CDI 1992 300D - 5speed manual swapped former members 1984 300D "Blues Mobile" 1978 300CD "El Toro" |
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