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  #1  
Old 01-04-2020, 03:55 PM
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Never rains but it pours. Brakes now.

So just a few days after getting my car thru emissions after a valve adjustment I'm driving it around the villiage and it seems to be running a tiny bit smoother with a little less smoke. Might just be my imagination of course but I'm feeling pretty good about everything. Pulling up to a stop and my brake pedal just smooshes to the floor. Bugger again. The thing is now like a soft rubber ball. Car still stops. In fact by standing on the pedal I even got the rear wheels to lock up. But it's not drivable like that. So now I have to tear into the darned brakes which is something I've never had success with before. It's what caused me to junk my previous one. Oh well. At this time I'm determined to get this fixed so hopefully. Really is agravating but I guess when car is this age and mileage you can't expect everyting to go smoothely.

- Peter.

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Formerly...
2000 GMC Sonoma
1981 240D 4spd stick. 347000 miles. Deceased Feb 14 2021
2002 Kia Rio. Worst crap on four wheels
1981 240D 4spd stick. 389000 miles.
1984 123 200
1979 116 280S
1972 Cadillac Sedan DeVille
1971 108 280S
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  #2  
Old 01-04-2020, 04:01 PM
TwoMuchBoost's Avatar
Definitely 100% stock
 
Join Date: Oct 2019
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Posts: 45
Sounds like a leak in one of the front brakes. Front and rear circuits are separate so if you had a front leak, you'd push all the fluid out of front circuit and then somewhere around bottom of pedal travel you'd end up applying the rear brakes. I'm guessing reservoir is low as well?
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  #3  
Old 01-04-2020, 05:22 PM
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Quote:
Originally Posted by TwoMuchBoost View Post
Sounds like a leak in one of the front brakes. Front and rear circuits are separate so if you had a front leak, you'd push all the fluid out of front circuit and then somewhere around bottom of pedal travel you'd end up applying the rear brakes. I'm guessing reservoir is low as well?
Interesting diagnosis. The trail of brake fluid coming from the right front wheel and the way the inside of said wheel is bathed in the stuff would indicated that is the problem. The rear section of the reservoir is much lower than the front. About 50 percent compared to the front half which is at about two thirds.

- Peter.
__________________
2021 Chevrolet Spark
Formerly...
2000 GMC Sonoma
1981 240D 4spd stick. 347000 miles. Deceased Feb 14 2021
2002 Kia Rio. Worst crap on four wheels
1981 240D 4spd stick. 389000 miles.
1984 123 200
1979 116 280S
1972 Cadillac Sedan DeVille
1971 108 280S
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  #4  
Old 01-04-2020, 05:51 PM
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It would probably be wise to replace all the rubber Brie hoses at this point. Not expensive and since you’ll be bleeding them anyways.

Also, a pressure bleeder is worth the ~$50. Makes bleeding soooooo much easier. I honestly could never get a Mercedes to bleed the old fashioned way.
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1997 E290 Turbo Diesel Wagon -traded for above
1992 BMW 525i -traded in
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  #5  
Old 01-04-2020, 06:12 PM
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Quote:
Originally Posted by dude99 View Post
It would probably be wise to replace all the rubber Brie hoses at this point. Not expensive and since you’ll be bleeding them anyways.

Also, a pressure bleeder is worth the ~$50. Makes bleeding soooooo much easier. I honestly could never get a Mercedes to bleed the old fashioned way.
Yes. I'm going to have to do something drastic as I scrapped my last one when I replaced the Booster and couldn't get the clutch pedal to rise off the floor no matter what I did with the brakes. Most annoying but I refuse to be defeated this time.

- Peter.
__________________
2021 Chevrolet Spark
Formerly...
2000 GMC Sonoma
1981 240D 4spd stick. 347000 miles. Deceased Feb 14 2021
2002 Kia Rio. Worst crap on four wheels
1981 240D 4spd stick. 389000 miles.
1984 123 200
1979 116 280S
1972 Cadillac Sedan DeVille
1971 108 280S
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  #6  
Old 01-04-2020, 10:44 PM
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I would fix everything from the hoses going to the caliper and below. A lower fluid level in the rear compartment of the master cylinder confirms the leak in the front part of the system. The rear section isn't far behind unless it's recently been refurbished.

Remanned "loaded" calipers are not much money. You can buy low dust pads if you want and not have to clean the wheels every week or so. Replace all 4 calipers and hoses. You can wait to do the master cylinder if you want because it is relatively easy and can be addressed independently of calipers.

Repack and adjust the wheel bearings and buy new rotors if they are close to worn.

Some will say to only fix what's broken but these cars are old and neglected and different parts of a given system will fail sequentially causing you to be frequently wrenching unless the entire system is checked out.
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  #7  
Old 01-05-2020, 01:15 AM
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Quote:
Originally Posted by Junkman View Post
I would fix everything from the hoses going to the caliper and below. A lower fluid level in the rear compartment of the master cylinder confirms the leak in the front part of the system. The rear section isn't far behind unless it's recently been refurbished.

Remanned "loaded" calipers are not much money. You can buy low dust pads if you want and not have to clean the wheels every week or so. Replace all 4 calipers and hoses. You can wait to do the master cylinder if you want because it is relatively easy and can be addressed independently of calipers.

Repack and adjust the wheel bearings and buy new rotors if they are close to worn.

Some will say to only fix what's broken but these cars are old and neglected and different parts of a given system will fail sequentially causing you to be frequently wrenching unless the entire system is checked out.
Yes. Sound advice I think. I'm certainly going to look at doing both front brakes as I'm sure the other won't be far behind and I don't want to go thru all this again. Probably should think about the rear as well. Given that I have a problem in the rear end, likely an axle shaft, left side I think, it's probably time to take her off the road for a while and address a bunch of issues at once.

- Peter.
__________________
2021 Chevrolet Spark
Formerly...
2000 GMC Sonoma
1981 240D 4spd stick. 347000 miles. Deceased Feb 14 2021
2002 Kia Rio. Worst crap on four wheels
1981 240D 4spd stick. 389000 miles.
1984 123 200
1979 116 280S
1972 Cadillac Sedan DeVille
1971 108 280S
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  #8  
Old 01-05-2020, 10:00 AM
t walgamuth's Avatar
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Join Date: Apr 2005
Location: Lafayette Indiana
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I'd start with the basics.....I'd look and see where the leak is. It could be a loose fitting.
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..I also have a 427 Cobra replica with an aluminum chassis.
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  #9  
Old 01-05-2020, 02:25 PM
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Pictures I hope

Seems the issue might not be the caliper after all. Looks like the inside of the wheel rim has cut thru the brake hose. I took some pic's and I hope I can upload them.

- Peter.
__________________
2021 Chevrolet Spark
Formerly...
2000 GMC Sonoma
1981 240D 4spd stick. 347000 miles. Deceased Feb 14 2021
2002 Kia Rio. Worst crap on four wheels
1981 240D 4spd stick. 389000 miles.
1984 123 200
1979 116 280S
1972 Cadillac Sedan DeVille
1971 108 280S
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  #10  
Old 01-05-2020, 02:27 PM
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Ok. So it looks like I cannot upload the pics. But the brake fluid is sprayed only on the rubber of the tire, and a few inches up and downstream of the nick on the hose. No dampness anywhere else including the caliper. So I think I'll start by replacing the hose and hopefully that will be it.

- Peter.
__________________
2021 Chevrolet Spark
Formerly...
2000 GMC Sonoma
1981 240D 4spd stick. 347000 miles. Deceased Feb 14 2021
2002 Kia Rio. Worst crap on four wheels
1981 240D 4spd stick. 389000 miles.
1984 123 200
1979 116 280S
1972 Cadillac Sedan DeVille
1971 108 280S
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  #11  
Old 01-05-2020, 02:42 PM
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Location: Phoenix Arizona. Ex Durban R.S.A.
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Ok. Looks like I can post links at last. This is a look at the issue. Notice the dampness on the brake line either side of the nick in the rubber.

__________________
2021 Chevrolet Spark
Formerly...
2000 GMC Sonoma
1981 240D 4spd stick. 347000 miles. Deceased Feb 14 2021
2002 Kia Rio. Worst crap on four wheels
1981 240D 4spd stick. 389000 miles.
1984 123 200
1979 116 280S
1972 Cadillac Sedan DeVille
1971 108 280S
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  #12  
Old 01-05-2020, 02:46 PM
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Join Date: Apr 2003
Location: Phoenix Arizona. Ex Durban R.S.A.
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Looking here you can see some fluid on the sensor mounting but no dampness anywhere else. Also you can see the nick in the brake line and the wetness that ends a couple of inches downstream of the line. Looks like the caliper itself is dry.
__________________
2021 Chevrolet Spark
Formerly...
2000 GMC Sonoma
1981 240D 4spd stick. 347000 miles. Deceased Feb 14 2021
2002 Kia Rio. Worst crap on four wheels
1981 240D 4spd stick. 389000 miles.
1984 123 200
1979 116 280S
1972 Cadillac Sedan DeVille
1971 108 280S
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  #13  
Old 01-05-2020, 02:47 PM
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Join Date: Apr 2003
Location: Phoenix Arizona. Ex Durban R.S.A.
Posts: 6,104
Another angle.

__________________
2021 Chevrolet Spark
Formerly...
2000 GMC Sonoma
1981 240D 4spd stick. 347000 miles. Deceased Feb 14 2021
2002 Kia Rio. Worst crap on four wheels
1981 240D 4spd stick. 389000 miles.
1984 123 200
1979 116 280S
1972 Cadillac Sedan DeVille
1971 108 280S
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  #14  
Old 01-05-2020, 02:49 PM
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Join Date: Apr 2003
Location: Phoenix Arizona. Ex Durban R.S.A.
Posts: 6,104
Finaly a wheel close up. There is no dampness inside the rim at all. Only on the rubber. Which is where it sprayed from the hose.

__________________
2021 Chevrolet Spark
Formerly...
2000 GMC Sonoma
1981 240D 4spd stick. 347000 miles. Deceased Feb 14 2021
2002 Kia Rio. Worst crap on four wheels
1981 240D 4spd stick. 389000 miles.
1984 123 200
1979 116 280S
1972 Cadillac Sedan DeVille
1971 108 280S
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  #15  
Old 01-05-2020, 04:07 PM
t walgamuth's Avatar
dieselarchitect
 
Join Date: Apr 2005
Location: Lafayette Indiana
Posts: 38,626
The only thing better would have been a loose fitting.

Cheers!

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[SIGPIC] Diesel loving autocrossing grandpa Architect. 08 Dodge 3/4 ton with Cummins & six speed; I have had about 35 benzes. I have a 39 Studebaker Coupe Express pickup in which I have had installed a 617 turbo and a five speed manual.[SIGPIC]

..I also have a 427 Cobra replica with an aluminum chassis.
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