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  #1  
Old 12-19-2020, 03:25 PM
Rosenfe
 
Join Date: Apr 2008
Location: fairfax,ca.
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How to test brown vacuum line going to ignition switch

Should it hold vacuum with ignition on or off. Car won’t shut off. Just replaced shut off valve at pump and tested. Works well. Car does not show vac leaks. Door locks open and close,trans shifts well and brake booster feels ok.

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Old 12-19-2020, 07:52 PM
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What are you working on, year and model?
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Old 12-19-2020, 10:15 PM
Rosenfe
 
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81 diesel wagon
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Old 12-19-2020, 11:35 PM
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I would break this down into understandable bits and test in sections. Hook your Mityvac directly to the shut off mechanism you installed on the back side of the injection pump. If it shuts the engine off and holds vacuum, it's OK. Now the part on the ignition switch. Disconnect the brown tube from the injection pump part and the other brown tube from the vacuum source tubing. You now have kind of a loop going under the dash and back out. Turn the key to the run position. Hook your Mityvac the the supply end of the brown tubing. It should hold vacuum. Turn the key to off and you should lose vacuum to the other open end of the brown tubing. Put a cap of some sort on the injection pump end of the brown tubing. With the key still off, pump up your vacuum again. It should hold vacuum. It probably does not. If it did your engine would shut off. Pull off the panel below the steering column and look at where the 2 brown tubes connect to the part on the ignition lock. Look closely at the short rubber tube connectors. They can be a soft oily mess if the diaphragm in the shut off on the injection pump ruptured. The part on the ignition lock can also fail. But it is just held on with two screws. It's not too complicated if you slow down and think it through.
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Old 12-20-2020, 11:00 AM
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Quote:
Originally Posted by rosenfe View Post
Should it hold vacuum with ignition on or off. Car won’t shut off. Just replaced shut off valve at pump and tested. Works well. Car does not show vac leaks. Door locks open and close,trans shifts well and brake booster feels ok.
T in your vacuum gauge between the shutoff on the fuel injection pump an that hose you pulled off. Start the engine and let it run a bit and have someone shut off the Ignition and see what vacuum you are getting.

If you are not getting sufficient vacuum to shut off the Engine then it could be the vacuum valve, the position of the hoses if you had the hoses off.

On mine the line going to the vacuum shutoff on the fuel injection pump is brown with a blue stripe. That line goes to the bottom nipple on the vacuum shutoff valve on the steering locum lock.

The solid brown line goes from the top of the the vacuum shutoff valve on the steering locum lock to a Y connector with one leg of the Y going to the main vacuum line and the other leg of the Y going to the vacuum valve on the fuel injection pump that is used on models with automatic transmissions.

When you shut of the the vacuum shutoff valve on the steering locum lock vacuum bleeds out of it; if it held vacuum you would not be able to start the Engine.
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  #6  
Old 12-20-2020, 11:10 AM
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Post number 8 has a vacuum diagram.

OM617 will not shut off by the key.
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  #7  
Old 12-20-2020, 11:25 AM
Rosenfe
 
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Location: fairfax,ca.
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I tested per your instructions and vacuum did not hold. I will get under dash. How best to replace vacuum switch at ignition?
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  #8  
Old 12-20-2020, 11:26 AM
Rosenfe
 
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Location: fairfax,ca.
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Vacuum pump at new shut off valve on ip did shut off car. So I know that is good.
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  #9  
Old 12-20-2020, 12:55 PM
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Pelican has them. Call it a vacuum valve in the search box. It is not expensive. But make sure it's not a simple rubber connector tube. If you look at the catalog picture, you will see the 2 nipples for vacuum and the 2 ears that take the screws into the ignition lock. It's awkward, but doable. I don't think it matters which nipple is in or out. A few months ago I did have a failing vacuum valve that worked in one direction but leaked through in the other. It was trying to shut the engine off as I drove. I reversed the tubes and it worked fine. It took me about a mile to figure that out, though.
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Old 12-20-2020, 03:27 PM
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It might be tough getting at the 2 screws.
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  #11  
Old 12-20-2020, 04:24 PM
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It's awkward like anything under the dash. The 2 screws face right horizontally without too much stuff in the way. A short or angled screwdriver and plenty of deep breaths of patience.
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  #12  
Old 12-20-2020, 06:49 PM
Rosenfe
 
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Location: fairfax,ca.
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Thanks all for the ingo

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