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Broadening proportional valve range
I'm having problems getting my proportional valve to cooperate, it started as 14 – 7, then I did the 10mm procedure the manual recommends which brought me to like 11- 5. What do I have to do to get 15-0? Is there anything other than a new valve?
On the modulator I keep hearing different things about which way to firm it up, is this because of different versions or what? CW is firmer correct (on a W123, white mod)? Thanks in advance.
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Jeff M. Mercedes W123 DIY pages are now located here. 1983 / 1984 300D Sold 2000 CLK430 Cabriolet ~58k Sold 2005 Avalanche 4x4 ~66k |
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I wish I could offer some good advice. Just
to clarify the proportioning valve is the white plastic apparatus afixed to the injection pump, and its purpose is to bleed off vacuum as throttle position changes. I changed mine to make sure this was not the problem. I remember reading that 5.5 to 6.5 Hg was preferable when the lever was 10mm from the stop pin. At full throttle the lever should nearly touch (.5 mm away) the stop pin. At this point I think vacuum is supposed to be completely bled off, but when I applied vacuum it seemed to be slow to release. I can't help but wonder if that charactaristic is normal. I had more websites than I could handle when doing a websearch on the subject. I take pride in my 82' 300Sd and it will be the last automatic Mercedes I buy (unless getting a steal) because I do not have the brains to troubleshoot modulator/ vacuum parameters. Good luck, sorry in advance if I have only stated the obvious. |
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I left it like the manual suggested for a short while, but I didn't care for the loud clunk and being jolted when downshifting gears. I re-adjusted it so it is approx. 13" - 6", now I only hear the clunk going into first, but the flaring got worse. Guess it is time for a new proportional valve. I'm now wondering, well if this part is scrap anyway, I'm going to take it to 6" - 0" or whatever it takes to get near zero then drill the opening in it to give it more vacuum. Vacuum pump may not appreciate this but it seems like that would work.
Mark, thanks for your reply, yea I knew most all of that. Given enough adjustments these trannies should be quite agile, but until then are quite a PITA. Right now mine has maybe one good trait, it can downshift on demand, but the harsh 1-2, flaring 2-3 & 3-4, and a clunking first gear kind of out weigh that. I'm thinking if I get the vacuum range opened up though it should help the cause greatly. My 84 can roast them in the 1-2, but otherwise is pretty decent.
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Jeff M. Mercedes W123 DIY pages are now located here. 1983 / 1984 300D Sold 2000 CLK430 Cabriolet ~58k Sold 2005 Avalanche 4x4 ~66k |
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Hopefully you get to read this before drilling. I do
remember reading that the vacuum bleed valve is internally adjustable. I can't find the website but I think the top will come off if the screw are removed and a means of adjusting it might be found. Just in case you want to do some more reading first here are sites with in depth discussions: www.mercedesdismantlers.com www.continentalimports.com/ser_ic20242.html or www.babcox.com/editorial/ic/ic20242.htm If you need another valve in the event the operation is not a success I have a few from the junkyard I can send. (I'm out of town til 4-7) Hopefully I said something you didn't already know. |
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Jeff M. Mercedes W123 DIY pages are now located here. 1983 / 1984 300D Sold 2000 CLK430 Cabriolet ~58k Sold 2005 Avalanche 4x4 ~66k |
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I found the site that explains how to adjust the valve.
http://transmission.articles.mbz.org/adjust/ I don't know anything other than this MIGHT be useful info. This is what my previous statements were based on, I have no firsthand knowledge. My problem with the NEW transmission is slamming into the next gear. I have turned the modulator adjusting tee ccw until it barely fits back in the slot. This helps a little, when I disconnect the cable (or over slacken it) this shifts are smooth but it goes through the gears immediately. There lies a balance between the two undesireable behaviors, now I let it upshift too quick since I figure it is better for drivetrain wear. (Including the new trans) I thought a new trans would solve my problems, now it appears I need a vast knowledge of pnuematics, unfortunately I do have the motivation/ability to learn. I wish you good fortune with fixing the problem. |
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