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-   -   I need a big favor. (http://www.peachparts.com/shopforum/diesel-discussion/86332-i-need-big-favor.html)

Hatterasguy 02-13-2004 02:39 PM

Thanks Rafi those are going to help! Mapleleaf thats the collar that breaks?

CSchmidt 02-13-2004 09:15 PM

crush washer part #17?
 
Folks,

Several people have suggested replacing a crush washer or bushing in the IP going to the injection line to assist 603's in starting after sitting a while. Is that part #17 on the IP diagram a couple back? Is the part just aboved that ( #11? I forgot to write it down) an o-ring then ?

Rafi, thanks for the great pictures.

Chuck

sixto 02-19-2004 02:58 AM

I prefer the Home Depot/Husky variety of 27mm or 1-1/16" deep socket. The Sears/Craftsman variety has an internal shoulder that can deform the return line nipples. The Home Depot/Husky sockets have a thinner wall just about all the way through. Maybe cheaper to make and doesn't last as long but works better for injectors.

Mapleleaf, I don't recall any plastic pieces when I replaced the head of the SDL. There was a prechamber and a locknut which I had the machine shop install. I installed the metal heat shield and the injector. Are you saying the collar is plastic?

One shop guy looked through my parts and said I didn't provide them with some sort of crush washer. Another shop guy said that the 617s use a crush washer but the 603s don't. Parts catalogs concur.

Sixto
95 S420
87 300SDL

Hatterasguy 02-19-2004 09:28 AM

I just did the injectors yesterday and there was no plastic sleeve. Only the 350's must have had it.

dmon 02-19-2004 11:33 AM

well i'm gonna show yall how much i don't know. i have a 86 300sdl and i have no idea where my glow pugs are?

Hatterasguy 02-19-2004 12:14 PM

Look below the intake manifold. There the little plugs that have wires comeing out off them. There is a large wire that starts by the spin on fuel filter (I think) that runs underneath the manifold. You should see a smaller wire comeing off of that for each off the 6 glowplugs. You have to pull the intake manifold to get to them.

dmon 02-19-2004 12:33 PM

thanks a million

crf250r 02-02-2005 11:20 PM

Do you know if the pre chamber can have part of it come loose inside and have a rattle at idle ? I have a combustion leak on #4 of my 91 350 SDL, I have had the injectors rebuilt and balanced to within one bar and on #4 you can feel and hear a noise in the IP line and there is a combustion leak as well. I removed the injector, cleaned out the hole and threads, stayed with the fire ring that I replaced 6000 miles ago and torqued it high to 70 lb. ft. and it still puffs out air at idle and the plastic piece is melting around the edges ????
Quote:

Originally Posted by P.E.Haiges
Hatterasguy,

A 27mm or 1 1/16 deep socket will work to remove the injectors. Either should be available from Sears. This socket also works on the crankshaft nut to turn the engine by hand.

BTW, the injectors on my 300SD have 250,000+ miles on them and I'm not about to repace them as long as the engine runs well with no knocks other than the norman idle rattle. GP also will be replaced as required, I.E. when they are dead.

P E H


Hatterasguy 02-03-2005 11:25 AM

Do a search on Oldsouth's posts. If I remember correctly he was having a leak from one of his prechambers also. Their is a ring inside of them that seals, also they are not very expensive to replace.

tnt 02-12-2005 04:46 PM

favor
 
Just make sure that the injectors are the correct parts. and spray the Glow plugs and injectors with WD 40 for a day or 2 to help them come out easier. Also remember to disconnect battery before as I have always blown the glow plug 80 amp fuse when messing around with them. The inlectors should look exactly the same as the ones coming out and are supposed to be matched as well to eachother.

TNT

Anthony Cerami 02-12-2005 08:29 PM

wd-40?
 
WD -40 stuff really doesn’t do much of anything. You’re wasting time AND money.
With unlike metals such as aluminum and steel I have found that a product called " Kano Kroil Penetrating Oil" works great. This product penetrates very quickly. Check out Eastwood. My guys in the shop swear by it. Another good product that works is PB Power Blaster....You can find it at Pep Boys. It a 1950's looking white /yellow can with black and red letters. This stuff really works!
-AC

BenzBoy8 02-13-2005 02:58 PM

Quote:

Originally Posted by Hatterasguy
I would like to do injectors, glow plugs etc this Sunday but I have not receved my manual yet from books4cars. The cars a 1987 300SDL with a 603. I just called them and they said there is no eta on it yet, translation hope you don't need it for awhile.


About books4cars, are they very detailed manuals?
I am wondering because I might order a manual for my SD.
Because the CHILTON books are horible. Thanks in advance.

aklim 02-13-2005 04:35 PM

Quote:

Originally Posted by whunter
Hello Hatterasguy
Here is a suggestion.

http://alldata.com/products/diy/index.html

Single vehicle subscription
is $24.95 per year.
Current subscribers can purchase additional
vehicle access or renew their current subscriptions
for $14.95 per vehicle, per year.

• Factory Recall and Technical Service Bulletins (TSB)

Information that addresses safety, reliability, performance and comfort related problems with your car

Special warranty provisions and extensions

Fixes for common problems and updated factory repair procedures
• Illustrated Diagnosis and Repair Procedures
• OEM Part Numbers
• Diagnostic Charts and Trouble Codes
• Component Locations and Diagrams
• Factory Maintenance Schedules
• And much more!

Note: Currently, information is available for Model Years 1982 to 2002. 2003 Model Year information is scheduled to be released this winter. Unfortunately, information for Honda, Acura and BMW is not available to consumers through ALLDATA DIY by request of the manufacturers.


How is ALLDATA now? I know a few years ago, I bought a CD from them for my car and all that was in it were a few copied pages out of a service manual but mostly generic Ford info.

whunter 02-13-2005 07:18 PM

Better
 
Quote:

Originally Posted by aklim
How is ALLDATA now? I know a few years ago, I bought a CD from them for my car and all that was in it were a few copied pages out of a service manual but mostly generic Ford info.

than before, but not perfect.

Hatterasguy 02-13-2005 10:20 PM

Not to be a pain but this thread is a year old! :D This job is long done and I have 12k miles on my work. So far everything seems fine.

I bought a W126 CD for $20. Same stuff as the books4cars paper manuals but about $500 cheaper! :D

WD40 is crap but it will work well if you spray your lure. I don't even have a can in my garage. Get a good penitrating(sp?) oil not fish oil.


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